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LM25180

ACTIVE

42-Vin no-opto flyback converter with 65-V, 1.5-A integrated MOSFET

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Data sheet

LM25180

ACTIVE
Data sheet Order now

Product details

Rating Catalog Operating temperature range (°C) -40 to 150 TI functional safety category Functional Safety-Capable Topology Flyback Type Converter (Integrated Switch) Iout (max) (A) 1.5 Vin (min) (V) 4.5 Vin (max) (V) 42 Switching frequency (min) (kHz) 12 Switching frequency (max) (kHz) 350 Features Enable, Integrated Switch, Light load efficiency, Pre-bias soft start, UVLO adjustable Control mode Peak current mode Duty cycle (max) (%) 82 Switch current limit (typ) (A) 1.5
Rating Catalog Operating temperature range (°C) -40 to 150 TI functional safety category Functional Safety-Capable Topology Flyback Type Converter (Integrated Switch) Iout (max) (A) 1.5 Vin (min) (V) 4.5 Vin (max) (V) 42 Switching frequency (min) (kHz) 12 Switching frequency (max) (kHz) 350 Features Enable, Integrated Switch, Light load efficiency, Pre-bias soft start, UVLO adjustable Control mode Peak current mode Duty cycle (max) (%) 82 Switch current limit (typ) (A) 1.5
WSON (NGU) 8 16 mm² 4 x 4
  • Designed for reliable and rugged applications
    • Wide input voltage range of 4.5 V to 42 V with operation down to 3.5 V after start-up
    • Robust solution with only one component crossing the isolation barrier
    • ±1.5% total output regulation accuracy
    • Optional VOUT temperature compensation
    • 6-ms internal or programmable soft start
    • Input UVLO and thermal shutdown protection
    • Hiccup-mode overcurrent fault protection
    • –40°C to +150°C junction temperature range
  • Integration reduces solution size and cost
    • Integrated 65-V, 0.4-Ω power MOSFET
    • No opto-coupler or transformer auxiliary winding required for VOUT regulation
    • Internal loop compensation
  • High-efficiency PSR flyback operation
    • Quasi-resonant MOSFET turn-off in BCM
    • Low input quiescent current
    • External bias option for improved efficiency
    • Single- and multi-output implementations
  • Ultra-low conducted and radiated EMI signatures
    • Soft switching avoids diode reverse recovery
    • Optimized for CISPR 32 EMI requirements
  • Create a custom regulator design using WEBENCH® Power Designer
  • Designed for reliable and rugged applications
    • Wide input voltage range of 4.5 V to 42 V with operation down to 3.5 V after start-up
    • Robust solution with only one component crossing the isolation barrier
    • ±1.5% total output regulation accuracy
    • Optional VOUT temperature compensation
    • 6-ms internal or programmable soft start
    • Input UVLO and thermal shutdown protection
    • Hiccup-mode overcurrent fault protection
    • –40°C to +150°C junction temperature range
  • Integration reduces solution size and cost
    • Integrated 65-V, 0.4-Ω power MOSFET
    • No opto-coupler or transformer auxiliary winding required for VOUT regulation
    • Internal loop compensation
  • High-efficiency PSR flyback operation
    • Quasi-resonant MOSFET turn-off in BCM
    • Low input quiescent current
    • External bias option for improved efficiency
    • Single- and multi-output implementations
  • Ultra-low conducted and radiated EMI signatures
    • Soft switching avoids diode reverse recovery
    • Optimized for CISPR 32 EMI requirements
  • Create a custom regulator design using WEBENCH® Power Designer

The LM25180 is a primary-side regulated (PSR) flyback converter with high efficiency over a wide input voltage range of 4.5 V to 42 V. The isolated output voltage is sampled from the primary-side flyback voltage, eliminating the need for an optocoupler, voltage reference, or third winding from the transformer for output voltage regulation.

The high level of integration results in a simple, reliable and high-density design with only one component crossing the isolation barrier. Boundary conduction mode (BCM) switching enables a compact magnetic solution and better than ±1.5% load and line regulation performance. An integrated 65-V power MOSFET provides output power up to 7 W with enhanced headroom for line transients.

The LM25180 flyback converter is available in a 8-pin, 4-mm × 4-mm, thermally-enhanced WSON package with 0.8-mm pin pitch.

The LM25180 flyback converter simplifies implementation of isolated DC/DC supplies with optional features to optimize performance for the target end equipment. The output voltage is set by one resistor, while an optional resistor improves output voltage accuracy by negating the thermal coefficient of the flyback diode voltage drop. Additional features include an internally-fixed or externally-programmable soft start, optional bias supply connection for higher efficiency, precision enable input with hysteresis for adjustable line UVLO, hiccup-mode overload protection, and thermal shutdown protection with automatic recovery.

The LM25180 is a primary-side regulated (PSR) flyback converter with high efficiency over a wide input voltage range of 4.5 V to 42 V. The isolated output voltage is sampled from the primary-side flyback voltage, eliminating the need for an optocoupler, voltage reference, or third winding from the transformer for output voltage regulation.

The high level of integration results in a simple, reliable and high-density design with only one component crossing the isolation barrier. Boundary conduction mode (BCM) switching enables a compact magnetic solution and better than ±1.5% load and line regulation performance. An integrated 65-V power MOSFET provides output power up to 7 W with enhanced headroom for line transients.

The LM25180 flyback converter is available in a 8-pin, 4-mm × 4-mm, thermally-enhanced WSON package with 0.8-mm pin pitch.

The LM25180 flyback converter simplifies implementation of isolated DC/DC supplies with optional features to optimize performance for the target end equipment. The output voltage is set by one resistor, while an optional resistor improves output voltage accuracy by negating the thermal coefficient of the flyback diode voltage drop. Additional features include an internally-fixed or externally-programmable soft start, optional bias supply connection for higher efficiency, precision enable input with hysteresis for adjustable line UVLO, hiccup-mode overload protection, and thermal shutdown protection with automatic recovery.
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Technical documentation

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Type Title Date
* Data sheet LM25180 42-VIN PSR Flyback DC/DC Converter with 65-V, 1.5-A Integrated Power MOSFET datasheet (Rev. B) PDF | HTML 18 Sep 2019
Product overview Isolated Power Topologies for PLC I/O Modules and Other Low-Power Applications (Rev. A) PDF | HTML 20 Aug 2024
Technical article Mitigating CMTI on a PSR flyback for SiC-based traction inverter designs PDF | HTML 05 Jan 2024
Analog Design Journal Why use PSR‐flyback isolated converters in dual‐battery mHEV systems (Rev. A) PDF | HTML 25 May 2023
Application note Designing High Voltage Power Supply for Ultrasound Smart Probes (Rev. A) PDF | HTML 16 May 2023
Analog Design Journal Selecting output caps to optimize ripple and stability in PSR flyback converters (Rev. B) PDF | HTML 04 May 2023
Application note Topology Selection for Isolated Power Supplies in Patient Monitor (Rev. A) PDF | HTML 02 Sep 2020
Functional safety information LMx518x-Q1 Functional Safety FIT Rate and Failure Mode Distribution (Rev. A) PDF | HTML 26 Jun 2020
Technical article How to raise regulation performance with a stacked-output PSR flyback DC/DC conver PDF | HTML 02 Jun 2020
Analog Design Journal How an auxless PSR-flyback converter can increase PLC reliability and density 30 Sep 2019
EVM User's guide LM5180-Q1 Single-Output EVM User's Guide (Rev. D) 18 Jul 2019
White paper An overview of radiated EMI specifications for power supplies 05 Jun 2018
White paper An overview of conducted EMI specifications for power supplies 01 Feb 2018
Application brief PSR Flyback DC/DC Converter Transformer Design for mHEV Applications 13 Nov 2017

Design & development

For additional terms or required resources, click any title below to view the detail page where available.

Evaluation board

LM5180EVM-DUAL — Wide VIN PSR flyback converter dual-output evaluation module

The LM5180EVM-DUAL evaluation module (EVM) is designed to showcase the performance of the LM5180 PSR flyback converter with wide input voltage range. The design is packaged in a miniature footprint with low component count. It operates over a wide input voltage range of 10 V to 65 V to deliver a (...)
User guide: PDF
Not available on TI.com
Evaluation board

LM5180EVM-S05 — Wide VIN PSR flyback converter single-output evaluation module

The LM5180EVM-S05 evaluation module (EVM) is designed to showcase the performance of the LM5180 PSR flyback converter with wide input voltage range. The design is packaged in a miniature footprint with low component count. It operates over a wide input voltage range of 10 V to 65 V to deliver a (...)
User guide: PDF
Not available on TI.com
Calculation tool

LM25180DESIGN-CALC — LM25180 Flyback Converter Quickstart Design Tool

Welcome to the LM25180 quickstart design tool. This standalone tool facilitates and assists the power supply engineer with the design of a DC/DC flyback regulator based on the LM25180 PSR flyback converter. As such, the user can expeditiously arrive at an optimized design to meet the application (...)

Supported products & hardware

Supported products & hardware

Products
AC/DC & DC/DC converters (integrated FET)
LM25180 — 42-Vin no-opto flyback converter with 65-V, 1.5-A integrated MOSFET LM25180-Q1 — Automotive 42-VIN PSR flyback converter with 65-V, 1.5-A integrated power MOSFET
Hardware development
Evaluation board
LM5180EVM-DUAL — Wide VIN PSR flyback converter dual-output evaluation module LM5180EVM-S05 — Wide VIN PSR flyback converter single-output evaluation module
Software
Calculation tool
LM25180DESIGN-CALC — LM25180 PSR flyback quickstart design tool
Download
PCB layout

LM5180EVM-S05 PCB Layout Files

SNVC233.ZIP (1903 KB)
Download
PCB layout

LM5180EVM-DUAL PCB Layout Files

SNVR472.ZIP (3416 KB)
Download
Reference designs

TIDA-010257 — 10kW Vienna rectifier-based, three-phase power factor correction reference design

The Vienna rectifier power topology is used in high-power, three-phase power factor correction applications such as appliances, electric vehicle (EV) chargers, and telecom rectifiers. Control design of the rectifier can be complex. This reference design illustrates a method to control the power (...)
Design guide: PDF
Reference designs

TIDA-010006 — Isolated IGBT gate-drive power supply reference design with integrated switch PSR flyback controller

This reference design provides isolated positive and negative voltage rails for Insulated  Gate Bipolar Transistor (IGBT) gate drivers from a 24-V DC input supply. It uses a flyback power supply topology to generate four pairs of 15-V and –5-V outputs suitable for powering six IGBT gate (...)
Design guide: PDF
Schematic: PDF
Reference designs

TIDA-01535 — Reference design for power-isolated ultra-compact analog output module

This single-channel, power-isolated, analog output module reference design delivers current and voltage outputs using the highly-integrated DAC8771 digital-to-analog converter (DAC). The high integration of the DAC8771 coupled with the LM25180 primary-side regulated flyback converter lead to a (...)
Design guide: PDF
Schematic: PDF
Package Pins CAD symbols, footprints & 3D models
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