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PMP23391

300W, 12V output ZVS full-bridge converter reference design for 100kRad applications

PMP23391

Design files

Overview

This reference design is a full-bridge topology that is comprised of a TPS7H5005-SEP referenced on secondary ground that controls three TPS7H6005-SEP half-bridge gate drivers. The two drivers referenced to the primary side operate in pulse width modulation (PWM) mode which allows for the design to achieve zero-voltage switching (ZVS) at higher loading conditions. On the secondary side, the other driver controls a pair of secondary rectifiers to further improve the conversion efficiency. In this design, the controller, half-bridge drivers and GaN field-effect transistors (FETs) are chosen to meet radiation for geostationary orbit (GEO). These components can be swapped out to meet other mission specifications.

Features
  • GEO class radiation performance
  • GaN FETs on primary and secondary side to increase efficiency
  • Secondary-side controller for faster control loop
  • <1% voltage ripple on output
  • Single-side assembly, two-layer, 3.25in × 5.5in PCB
Output voltage options PMP23391.1
Vin (Min) (V) 22
Vin (Max) (V) 36
Vout (Nom) (V) 12
Iout (Max) (A) 25
Output Power (W) 300
Isolated/Non-Isolated Isolated
Input Type DC
Topology Full Bridge- Resonant
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT424.PDF (1053 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDME07.PDF (600 K)

Detailed schematic diagram for design layout and components

TIDME11.PDF (504 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDME09.PDF (551 K)

Detailed overview of design layout for component placement

TIDME10.ZIP (3218 K)

Files used for 3D models or 2D drawings of IC components

TIDCGW8.ZIP (1349 K)

Design file that contains information on physical board layer of design PCB

TIDME08.PDF (1792 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

TPS7H5005-SEPRadiation-tolerant, 2-MHz, dual-output PWM controller with synchronous rectification

Data sheet: PDF | HTML
Half-bridge drivers

TPS7H6005-SEPRadiation-tolerant 200V half-bridge GaN gate driver

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 300W, 12V Output ZVS Full-Bridge Converter Reference Design for 100kRad Applications PDF | HTML Mar. 14, 2025

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