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PMP23537

3.6kW CCM-TCM multimode-controlled totem-pole bridgeless PFC reference design

PMP23537

Design files

Overview

This reference design is a 3.6kW, single-phase, totem-pole bridgeless power factor correction (PFC) converter targeting modular hardware system common redundant power supply (M-CRPS) servers. The PFC operates at continuous conduction mode (CCM) at AC peak where inductor current is high, and operates at triangular conduction mode (TCM) with zero-voltage switching (ZVS) at AC low area where the inductor current is low, achieving both high efficiency and high-power density. The power stage is followed by a baby boost converter, which helps to reduce the size of the bulk capacitor. This design also includes e-meter functionality with 0.5% accuracy using AMC1306 as a current sensing device, eliminating the need for external power metering ICs. An alternative low-cost current sensing option using TMCS1133 is also provided in this design. This design works with the LMG3427R30 gallium nitride (GaN) device, which has an integrated zero-current detection (ZCD) circuit for TCM control. The F28003x C2000™ real-time microcontroller is used for all the advanced controls including PFC control and e-metering.

Features
  • CCM-TCM multimode control in each AC half cycle. Light load efficiency is improved up to 2%
  • TI GaN with integrated zero current sensing
  • Single current sensor for both PFC control and e-metering with <0.5% accuracy
  • Includes baby boost to extend holdup time and reduce bulk capacitor
  • Re-rush current control when AC comes back from dropout
Output voltage options PMP23537.1
Vin (Min) (V) 90
Vin (Max) (V) 265
Vout (Nom) (V) 385
Iout (Max) (A) 9.35
Output Power (W) 3599.75
Isolated/Non-Isolated Non-Isolated
Input Type AC
Topology Boost- PFC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT439.PDF (2075 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMDZ7.PDF (697 K)

Detailed schematic diagram for design layout and components

TIDME01.PDF (348 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDZ9.PDF (605 K)

Detailed overview of design layout for component placement

TIDME00.ZIP (8294 K)

Files used for 3D models or 2D drawings of IC components

TIDCGW6.ZIP (360 K)

Design file that contains information on physical board layer of design PCB

TIDMDZ8.PDF (2337 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F280039CC2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3427R030600V 30mΩ GaN FET with integrated driver, protection and zero-current detection

Data sheet: PDF | HTML
Half-bridge drivers

UCC277121.8-A/2.8-A, 620V half bridge driver with interlock

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS113380ARMS 1MHz Hall-effect current sensor with AFR and ALERT

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

TLV236550MHz single-supply rail-to-rail operational amplifier

Data sheet: PDF | HTML
Isolated ADCs

AMC1306M05±50-mV input, precision current sensing reinforced isolated modulator

Data sheet: PDF | HTML
Isolated gate drivers

UCC212203.0kVrms, 4A/6A dual-channel isolated gate driver with disable pin & 8V UVLO for MOSFETs & GaNFETs

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TLV713150-mA, capacitor-free low-dropout voltage regulator with enable

Data sheet: PDF | HTML
Low-side drivers

UCC275114-A/8-A single-channel gate driver with 5-V UVLO, split outputs, and 13-ns Prop delay

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM8632523-V to 17-V input voltage, 3-A Eco-mode synchronous buck module

Data sheet: PDF | HTML
Precision op amps (Vos<1mV)

OPA2376Dual, precision, low-noise, low quiescent current operational amplifier

Data sheet: PDF | HTML
Series voltage references

REF20333.3-V Vref, low-drift, low-power, dual-output Vref & Vref/2 voltage reference

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 3.6kW CCM-TCM Multimode Controlled Totem-Pole Bridgeless PFC Reference Design PDF | HTML Mar. 14, 2025

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Software development

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