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PMP23547

GaN-based 8kW three-phase totem-pole power factor correction and three-phase LLC reference design

PMP23547

Design files

Overview

This reference design is a high-density and high-efficiency 8kW power supply. The first stage is a triangular conduction mode (TCM) power factor correction (PFC) converter followed by a delta-delta connected three-phase inductor-inductor-capacitor (LLC) converter. Both power stages are implemented with TI high-performance Gallium Nitride (GaN) power switches. The PFC uses a three-phase totem pole PFC in a zero-current detection (ZCD) based control mechanism. The control method operates with variable frequency and maintains zero voltage switching (ZVS) overall operating conditions. The control is implemented with a TMS320F280039C high performance microcontroller and the LMG3527R030 GaN field-effect transistor (FET) with integrated ZCD sensing. The operating frequency range of the converter is approximately between 70kHz and 1.2MHz. The LLC operates between 200kHz and 1.5MHz. The delta-delta resonant tank connection provides reduced root-mean-square (RMS) currents. Control is implemented with a TMS320F28P550SJ high-performance microcontroller. The LLC uses LMG3527R030 GaN FETs on the primary and LMG3100R017 GaN FETs on the secondary.

Features
  • Peak efficiency at full load: 97.5%
  • Dimensions: 700mm × 68.5mm × 32mm
Output voltage options PMP23547.1 PMP23547.2
Vin (Min) (V) 180 440
Vin (Max) (V) 305 460
Vout (Nom) (V) 450 48
Iout (Max) (A) 18 170
Output Power (W) 8100 8160
Isolated/Non-Isolated Non-Isolated Isolated
Input Type AC DC
Topology Boost- PFC Full Bridge- LLC
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT437.PDF (259 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

Products

Includes TI products in the design and potential alternatives.

C2000 real-time microcontrollers

TMS320F280039CC2000™ 32-bit MCU 120-MHz 384-KB flash, FPU, TMU with CLA, CLB, AES and CAN-FD

Data sheet: PDF | HTML
C2000 real-time microcontrollers

TMS320F28P550SJC2000™ 32-bit MCU with 1x C28x + 1x CLA, 150MHz, 1.1MB flash, 5x ADCs, CLB, AES and NPU

Data sheet: PDF | HTML
Digital isolators

ISO6521Functional isolation dual-channel 1/1 digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7741Robust EMC, quad-channel, 3/1, reinforced digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7741-Q1Automotive, robust EMC, quad-channel, 3/1, reinforced digital isolator

Data sheet: PDF | HTML
Digital isolators

ISO7742-Q1Automotive, robust EMC, quad-channel, 2/2, reinforced digital isolator

Data sheet: PDF | HTML
Gallium nitride (GaN) power stages

LMG3100R017100V 1.7mΩ GaN FET with integrated driver

Data sheet: PDF | HTML
Hall-effect current sensors

TMCS113380ARMS 1MHz Hall-effect current sensor with AFR and ALERT

Data sheet: PDF | HTML
High-speed op amps (GBW ≥ 50 MHz)

TLV36550-MHz single-supply operational amplifier with rail-to-rail input and output

Data sheet: PDF | HTML
Ideal diode/ORing controllers

LM74803-V to 65-V back-to-back NFET ideal diode controller, -55°C to 125°C

Data sheet: PDF | HTML
Isolated gate drivers

UCC21231High-speed dual-channel isolated gate driver with 4A source and 6A sink

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS717150-mA, high-PSRR, low-IQ, low-dropout voltage regulator with enable

Data sheet: PDF | HTML
Linear & low-dropout (LDO) regulators

TPS745-Q1Automotive 500-mA, low-IQ, high-PSRR, low-dropout (LDO) voltage regulator with power good

Data sheet: PDF | HTML
Power modules (integrated inductor)

TPSM336253-V to 36-V input, 1-V to 15-V output, 2.5-A synchronous buck power module

Data sheet: PDF | HTML
Series voltage references

REF4132-Q1Automotive 12-ppm/°C low-noise low-power precision voltage reference

Data sheet: PDF | HTML
Thermistors

TMP611%, 10-kΩ linear thermistor in 0402, 0603/0805 and through hole packages

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report GaN-Based 8kW 3-Phase Totem-Pole PFC and 3-Phase LLC Reference Design PDF | HTML Mar. 10, 2025

Related design resources

Software development

SOFTWARE DEVELOPMENT KIT (SDK)
C2000WARE-DIGITALPOWER-SDK DigitalPower software development kit (SDK) for C2000™ MCUs

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