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PMP41144

IGBT and SiC gate drive auxiliary PSU reference design with planar transformer

PMP41144

Design files

Overview

This reference design introduces a tiny auxiliary power supply unit (PSU) used to supply automotive insulated-gate bipolar transistor (IGBT) or automotive silicon carbide (SiC) drive. The isolated outputs support three gate controls, each supplied with 21.2V, 2W output. This design uses the planar transformer to reduce the board height and cost. The LM25184-Q1 controller supports primary-side regulation by controlling the flyback voltage from secondary side. There is no need for an additional auxiliary winding. The board maximum efficiency is 89.2%. The design uses six PCB layers, and the temperature rise is 16°C with full load 6W.

Features
  • Primary-side regulation flyback for three outputs (+21.2V, 2W) with planar transformer
  • Peak efficiency 89.2% at 6W full load
  • Temperature rise only 16°C at full load
  • Compact size in 57mm × 29mm × 9mm
Output voltage options PMP41144.1 PMP41144.2 PMP4144.3
Vin (Min) (V) 6 6 6
Vin (Max) (V) 28 28 28
Vout (Nom) (V) 21.2 21.2 21.2
Iout (Max) (A) .1 .1 .1
Output Power (W) 2.12 2.12 2.12
Isolated/Non-Isolated Isolated Isolated Isolated
Input Type DC DC DC
Topology Flyback- Integrated Switch Flyback- Integrated Switch Flyback- Integrated Switch
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT432.PDF (1019 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMDY7.PDF (400 K)

Detailed schematic diagram for design layout and components

TIDMDZ1.PDF (330 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDY9.PDF (344 K)

Detailed overview of design layout for component placement

TIDMDZ0.ZIP (635 K)

Files used for 3D models or 2D drawings of IC components

TIDCGW4.ZIP (266 K)

Design file that contains information on physical board layer of design PCB

TIDMDY8.PDF (697 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC converters (integrated FET)

LM25184-Q1Automotive 42-VIN no-opto flyback converter with 65-V, 4.1-A integrated MOSFET

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report IGBT and SiC Gate Drive Auxiliary PSU Reference Design with Planar Transformer PDF | HTML Mar. 07, 2025

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