BQ76907
7-Series Cell Typical Implementation (Simplified Schematic) shows
a
simplified application schematic for a 7-series battery
pack,
using the BQ76907
with
an external secondary protector, a host microcontroller, and a communications
transceiver. This configuration uses low-side CHG and DSG FETs in series. Several
points to consider in an implementation are included below:
- A series diode is recommended at
the BAT pin, together with a capacitor from the pin to VSS. These components
allow the device to continue operating for a short time when a pack short
circuit occurs, which may cause the top-of-stack voltage to drop to
approximately 0 V. In this case, the diode prevents the BAT pin from being
pulled low with the stack, and the device will continue to operate, drawing
current from the capacitor. Generally operation is only required for a short
time, until the device detects the short circuit event and disables the DSG FET.
A Schottky diode can be used if low voltage pack operation is needed, or a
conventional diode can be used otherwise.
- The FET CHG and DSG drivers use
the REGSRC pin for their supply, so the user may also prefer to include a diode
between the top of stack and the REGSRC pin, similar to that used for the BAT
pin. If any resistance (> 1 Ω) is included in series between the top of stack
and the REGSRC pin, it is recommended to include a 1 μF capacitor at the REGSRC
pin to VSS. The REGSRC pin can be shorted to the BAT pin and a single diode
used, but this may result in the BAT pin voltage dropping more rapidly during a
short circuit event due to the increased loading of the REGOUT regulator drawing
from the REGSRC pin.
- The recommended minimum voltage
on the VC0 to VC4 pins extends down to –0.2 V, while the recommended minimum
voltage on the VC5 to VC7 pins is limited to 2.0 V, relative to VSS. This
restriction exists to ensure the specified cell voltage measurement
accuracy.
- TI recommends using 100 Ω
resistors in series with the SRP and SRN pins, and a 100 nF with optional 100 pF
differential filter capacitance between the pins for filtering. The routing of
these components, together with the sense resistor, to the pins should be
minimized and fully symmetric, with all components recommended to stay on the
same side of the PCB with the device. Capacitors connected from the pins to VSS
can provide filtering of common mode transients from reaching the pins, but they
may also have a slight impact on current measurement performance.
- The filter network connected
between the sense resistor and the SRP and SRN pins introduces an analog filter
delay that can be important when fast current protections are required, such as
in determining the short circuit in discharge (SCD) time until FETs are
disabled. If the delay introduced by this network is too long, the resistance
and capacitance values can be reduced. This will have a tradeoff of providing
less analog filtering of high frequency components.
- Due to thermistors often being
attached to cells and possibly needing long wires to connect back to the device,
it may be helpful to add a capacitor from the thermistor pin to the device VSS.
However, it is important to not use too large of a value of capacitor, since
this will affect the settling time when the thermistor is biased and measured
periodically. A rule of thumb is to keep the time constant of the circuit <
5% of the measurement time. When Settings:Configuration:DA
Config[IADCSPEED1:0] = 0x0, the measurement time is
approximately 3 ms. When using this speed setting, the time constant should
generally be less than (20 kΩ) × C, so a capacitor less than 7.5 nF is
recommended. When using faster speed settings, the capacitor value should be
reduced accordingly.
A full schematic of a basic monitor
circuit based on the BQ76907 for a 7-series battery pack evaluation module is shown
below. Section 10.2 shows
the board layout for this design.