The BQ76942 device supports a random connection
sequence of cells to the device during pack manufacturing. For example, cell 7 in a
10-cell stack might be first connected at the input terminals leading to pins VC7
and VC6, then cell 4 may next be connected at the input terminals leading to pins
VC4 and VC3, and so on. It is not necessary to connect the negative terminal of cell
1 first at VC0. As another example, consider a cell stack that is already assembled
and cells already interconnected to each other, then the stack is connected to the
PCB through a connector plugged in or soldered to the PCB. In this case, the
sequence order in which the connections are made to the PCB can be random in time;
they do not need to be controlled in a certain sequence.
There are, however, some restrictions to how the cells are connected during
manufacturing:
- IMPORTANT: The cells in a
stack cannot be connected to any VC pin on the
device randomly, such as the lowest cell (cell 1) connected to VC9, while
the top cell (cell 10) is connected to VC4, and so on. It is important that
the cells in the stack be connected in ascending pin order, with the lowest
cell (cell 1) connected between VC1 and VC0, the next higher voltage cell
(cell 2) connected between VC2 and VC1, and so on.
- The random cell connection
support is possible due to high voltage tolerance on pins VC1–VC10.
Note: VC0 has a
lower voltage tolerance. This is because VC0 should be connected through
the series-cell input resistor to the VSS pin on the PCB, before any
cells are attached to the PCB. Thus, the VC0 pin voltage is expected to
remain close to the VSS pin voltage during cell attach. If VC0 is not
connected through the series resistor to VSS on the PCB, then cells
cannot be connected in random sequence.
- Each of the VC1–VC10 pins
includes a diode between the pin and the adjacent lower cell input pin (that
is, between VC10 and VC9, between VC9 and VC8, and so on), which is
reverse-biased in normal operation. This means an upper cell input pin
should not be driven to a low voltage while a lower cell input pin is driven
to a higher voltage, since this would forward bias these diodes. During cell
attach, the cell input terminals should generally be floating before they
are connected to the appropriate cell. It is expected that transient current
will flow briefly when each cell is attached, but the cell voltages quickly
stabilize to a state without DC current flowing through the diodes. However,
if a large capacitance is included between a cell input pin and another
terminal (such as VSS or another cell input pin), the transient current may
become excessive and lead to device heating. Therefore, it is recommended to
limit capacitances applied at each cell input pin to the values recommended
in the specifications.