PC board layout is an important part of DC/DC converter design. Poor board layout can disrupt the performance of a DC/DC converter and surrounding circuitry by contributing to EMI, ground bounce, and resistive voltage loss in the traces. These can send erroneous signals to the DC/DC converter resulting in poor regulation or instability.
Good layout can be implemented by following a few simple design rules.
- Minimize area of switched current loops. In a buck regulator, there are two
loops where currents are switched at high slew rates. The first loop starts from
the input capacitor, to the regulator PVIN pin, to the regulator SW pin, to the
inductor then out to the output capacitor and load. The second loop starts from
the output capacitor ground, to the regulator GND pins, to the inductor and then
out to the load (see Figure 9-1). To minimize both loop areas, place the input capacitor as close as possible
to the VIN pin. Grounding for both the input and output capacitor must be close.
Ideally, a ground plane should be placed on the top layer that connects the PGND
pins, the exposed pad (EP) of the device, and the ground connections of the
input and output capacitors in a small area near pin 10 and 11 of the device.
The inductor should be placed as close as possible to the SW pin and output
capacitor.
- Minimize the copper area of the switch node. Route the six SW pins on a single
top plane to the pad of the inductor. Place the inductor should be placed to the
switch pins of the device with a wide trace to minimize conductive losses. The
inductor can be placed on the bottom side of the PCB relative to the LM21215,
but care must be taken to not allow any coupling of the magnetic field of the
inductor into the sensitive feedback or compensation traces.
- Have a solid ground plane between PGND, the EP, and the input and output
capacitor ground connections. The ground connections for the AGND, compensation,
feedback, and soft-start components should be physically isolated (located near
pin 1 and 20) from the power ground plane but a separate ground connection is
not necessary. If not properly handled, poor grounding can result in degraded
load regulation or erratic switching behavior.
- Carefully route the connection from the VOUT signal to the compensation network.
This node is high impedance and can be susceptible to noise coupling. The trace
should be routed away from the SW pin and inductor to avoid contaminating the
feedback signal with switch noise.
- Make input and output bus connections as wide as possible. This reduces any
voltage drops on the input or output of the converter and can improve
efficiency. Voltage accuracy at the load is important so make sure feedback
voltage sense is made at the load. Doing so corrects for voltage drops at the
load and provide the best output accuracy.
- Provide adequate device heat sinking. For most 15-A, designs a four layer board
is recommended. Use as many vias as is possible to connect the EP to the power
plane heatsink. The vias located underneath the EP wicks solder into them if
they are not filled. Complete solder coverage of the EP to the board is required
to achieve the θJA values described in the previous section. Either
an adequate amount of solder must be applied to the EP pad to fill the vias, or
the vias must be filled during manufacturing. See Section 9.2.1 to ensure enough copper heatsinking area is used to keep the junction
temperature below 125°C.