SNVS639G December 2009 – December 2015 LM21305
PRODUCTION DATA.
PC board layout is an important and critical part of any dc-dc converter design. The performance of any switching converter depends as much upon the layout of the PCB as the component selection. Poor layout disrupts the performance of a dc-dc converter and surrounding circuitry by contributing to EMI, ground bounce, resistive voltage loss in the traces, and thermal problems. Erroneous signals can reach the dc-dc converter, possibly resulting in poor regulation or instability. There are several paths that conduct high slew-rate currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise and EMI or degrade the power-supply performance.
The following guidelines serve to help users to design a PCB with the best power conversion performance, thermal performance, and minimized generation of unwanted EMI.
Radiated EMI generated by high di/dt components relates to pulsing currents in switching converters. The larger area covered by the path of a pulsing current, the more electromagnetic emission is generated. The key to minimize radiated EMI is to identify the pulsing current path and minimize the area of that path.
The main switching loop of the LM21305 power stage is denoted by #1 in Figure 37. The topological architecture of a buck converter means that particularly high di/dt current flows in loop #1, and it becomes mandatory to reduce the parasitic inductance of this loop by minimizing its effective loop area. For loop #2 however, the di/dt through inductor LF and capacitor COUT is naturally limited by the inductor. Keeping the area of loop #2 small is not nearly as important as that of loop #1. Also important are the gate drive loops of the low-side and high-side MOSFETs, which are inherently tight by virtue of the integrated power MOSFETs and gate drivers of the LM21305.
High-frequency ceramic bypass capacitors at the input side provide primary path for the high di/dt components of the pulsing current. Placing ceramic bypass capacitors as close as possible to the PVIN and PGND pins is the key to EMI reduction. Keep the SW trace connecting to the inductor as short as possible, and just wide enough to carry the load current without excessive heating. Use short, thick traces or copper pours (shapes) for current conduction path to minimize parasitic resistance. Place the output capacitors close to the VOUT side of the inductor and route the return using GND plane copper back to the LM21305 PGND pin and exposed PAD.
As mentioned previously, using one of the middle layers as a solid ground plane is recommended. A ground plane provides shielding for sensitive circuits and traces. This plane also provides a quiet reference potential for the control circuitry. Connect the AGND and PGND pins to the ground plane using vias right next to the bypass capacitors. The PGND pins are connected to the source of the internal low-side power MOSFET. Connect these pins directly to the return terminals of the input and output capacitors. The PGND net contains noise at the switching frequency and can bounce because of load variations. The PGND trace, as well as PVIN and SW traces, must be constrained to one side of the ground plane. The other side of the ground plane contains much less noise and can be used for sensitive routes.
Provide adequate device heat-sinking by using the exposed pad (DAP) of the LM21305 as the primary thermal path. Use a minimum 4-by-4 array of 10 mil thermal vias to connect the DAP to the system ground plane for heat-sinking. Evenly distribute the vias under the DAP. Use as much copper as possible for system ground plane on the top and bottom layers for best heat dissipation. A four-layer board with copper thickness, starting from the top, of 2 oz, 1 oz, 1 oz, 2 oz and with proper layout provides low impedance, proper shielding, and low thermal resistance. See Resources for Thermal PCB Design for additional thermal design guidelines.