SLVSFR1 August 2020 TPS25980
PRODUCTION DATA
When the load draws current during the turn-on sequence, there is additional power dissipated. Considering a resistive load during start-up RL(SU), load current ramps up proportionally with increase in output voltage during TdVdt time. Equation 16 shows the average power dissipation in the internal FET during charging time due to resistive load.
Equation 17 gives the total power dissipated in the device during start-up
The power dissipation, with and without load, for selected start-up time must not exceed the start-up thermal shutdown limits as shown in Thermal Shutdown Plot During Start-up
For the design example under discussion, the output voltage has to be ramped up in 20 ms, which mandates a slew-rate of 0.6 V/ms for a 12 V rail.
The required CdVdt capacitance on dVdt pin to set 0.6 V/ms slew rate can be calculated using Equation 18
The dVdt capacitor is subjected to typically VIN+ 4 V during startup. The high voltage bias leads to a drop in the effective capacitor value. So, it is suggested to choose 20% higher than the calculated value, which gives 9.2 nF. Choose closest 10% standard value: 10 nF
The 10 nF CdVdt capacitance sets a slew-rate of 0.46 V/ms and output ramp time TdVdt of 26 ms.
The inrush current drawn by the load capacitance COUT during ramp-up can be calculated using Equation 19
The inrush power dissipation can be calculated using Equation 20
For 3.9 W of power loss, the thermal shutdown time of the device must be greater than the ramp-up time TdVdt to ensure a successful start-up. Figure 9-2 shows the start-up thermal shutdown limit. For 3.9 W of power, the shutdown time is approximately 100 ms. So it is safe to use 26 ms as the start-up time without any load on the output.
The additional power dissipation when a 10-Ω load is present during start-up is calculated using Equation 21
The total device power dissipation during start-up can be calculated using Equation 22
From Thermal Shutdown Plot During Start-up, the thermal shutdown time for 6.3 W is approximately 40 ms. It is safe to have 30% margin to allow for variation of system parameters such as load, component tolerance, and input voltage. So it is well within acceptable limits to use the 10 nF for CdVdt capacitor with start-up load of 10 Ω.
When COUT is large, there is a need to decrease the power dissipation during start-up. This can be done by increasing the value of the CdVdt capacitor. A spreadsheet tool TPS25980xx Design Calculator available on the web can be used for iterative calculations.