SLVSBW5A April   2013  – December 2016 TPS54628

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics - DC
    6. 6.6 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 Auto-Skip Eco-Mode™ Control
      2. 7.3.2 Soft Start and Prebiased Soft Start
      3. 7.3.3 Output Discharge Control
      4. 7.3.4 Current Protection
      5. 7.3.5 Overvoltage Protection
      6. 7.3.6 UVLO Protection
      7. 7.3.7 Thermal Shutdown
    4. 7.4 Device Functional Modes
      1. 7.4.1 PWM Operation
      2. 7.4.2 PWM Frequency and Adaptive On-Time Control
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1 Output Voltage Resistors Selection
        2. 8.2.2.2 Output Filter Selection
        3. 8.2.2.3 Input Capacitor Selection
        4. 8.2.2.4 Bootstrap Capacitor Selection
        5. 8.2.2.5 VREG5 Capacitor Selection
      3. 8.2.3 Application Curves
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
    3. 10.3 Thermal Considerations
  11. 11Device and Documentation Support
    1. 11.1 Documentation Support
      1. 11.1.1 Related Documentation
    2. 11.2 Receiving Notification of Documentation Updates
    3. 11.3 Community Resources
    4. 11.4 Trademarks
    5. 11.5 Electrostatic Discharge Caution
    6. 11.6 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

Application Information

The TPS54628 is designed to provide up to a 6-A output current from an input voltage source ranging from 4.5 V to 18 V. The output voltage is configurable from 0.76 V to 5.5 V. A simplified design procedure for a 1.05-V output is shown in Figure 12.

Typical Application

TPS54628 app_sch_slvsbw5.gif Figure 12. Simplified Application Schematic Example

Design Requirements

To begin the design process, the user must know the following application parameters:

  • Input voltage range
  • Output voltage
  • Output current
  • Output voltage ripple
  • Input voltage ripple

Detailed Design Procedure

Output Voltage Resistors Selection

The output voltage is set with a resistor divider from the output node to the VFB pin. TI recommends using 1% tolerance or better divider resistors. Start by using Equation 3 to calculate VOUT.

Equation 3. TPS54628 eq2_lvsaAG1.gif

To improve efficiency at light loads consider using larger value resistors, high resistance is more susceptible to noise, and the voltage errors from the VFB input current are more noticeable.

Output Filter Selection

The output filter used with the TPS54628 is an LC circuit. This LC filter has double pole at Equation 4.

Equation 4. TPS54628 eq4_lvsaAG1.gif

At low frequencies, the overall loop gain is set by the output setpoint resistor divider network and the internal gain of the TPS54628. The low frequency phase is 180 degrees. At the output filter pole frequency, the gain rolls off at a –40 dB per decade rate and the phase drops rapidly. D-CAP2 introduces a high frequency zero that reduces the gain roll off to –20 dB per decade and increases the phase to 90 degrees one decade above the zero frequency. The inductor and capacitor selected for the output filter must be selected so that the double pole of Equation 4 is located below the high frequency zero, but close enough that the phase boost provided be the high frequency zero provides adequate phase margin for a stable circuit. To meet this requirement, use the values recommended in Table 1.

Table 1. Recommended Component Values

OUTPUT VOLTAGE
(V)
R1 (kΩ) R2 (kΩ) C4 (pF)(1) L1 (µH) C8 + C9 (µF)
MIN TYP MAX MIN TYP MAX MIN MAX
1 6.81 22.1 5 150 220 1 1.5 4.7 22 68
1.05 8.25 22.1 5 150 220 1 1.5 4.7 22 68
1.2 12.7 22.1 5 100 1 1.5 4.7 22 68
1.5 21.5 22.1 5 68 1 1.5 4.7 22 68
1.8 30.1 22.1 5 22 1.2 1.5 4.7 22 68
2.5 49.9 22.1 5 22 1.5 2.2 4.7 22 68
3.3 73.2 22.1 2 22 1.8 2.2 4.7 22 68
5 124 22.1 2 22 2.2 3.3 4.7 22 68
Optional

Because the DC gain is dependent on the output voltage, the required inductor value increases as the output voltage increases. Additional phase boost can be achieved by adding a feedforward capacitor (C4) in parallel with R1. The feedforward capacitor is most effective for output voltages at or above 1.8 V.

The inductor peak-to-peak ripple current, peak current and RMS current are calculated using Equation 5, Equation 6, and Equation 7. The inductor saturation current rating must be greater than the calculated peak current and the RMS or heating current rating must be greater than the calculated RMS current. Use 700 kHz for fSW.

Use 650 kHz for fSW. Make sure the chosen inductor is rated for the peak current of Equation 6 and the RMS current of Equation 7.

Equation 5. TPS54628 eq5_lvsaAG1.gif
Equation 6. TPS54628 eq6_lvsaAG1.gif
Equation 7. TPS54628 eq7_lvsaAG1.gif

For this design example, the calculated peak current is 6.51 A and the calculated RMS current is 6.01 A. The inductor used is a TDK SPM6530-1R5M100 with a peak current rating of 11.6 A and an RMS current rating of
11 A.

The capacitor value and ESR determines the amount of output voltage ripple. The TPS54628 is intended for use with ceramic or other low-ESR capacitors. TI recommends the value range from 22 µF to 68 µF. Use Equation 8 to determine the required RMS current rating for the output capacitor.

Equation 8. TPS54628 eq8_lvsaAG1.gif

For this design two TDK C3216X5R0J226M 22-µF output capacitors are used. The typical ESR is 2 mΩ each. The calculated RMS current is 0.284 A and each output capacitor is rated for 4 A.

Input Capacitor Selection

The TPS54628 requires an input decoupling capacitor and a bulk capacitor is required depending on the application. TI recommends using a ceramic capacitor over 10 µF for the decoupling capacitor. An additional
0.1-µF capacitor (C3) from pin 8 to ground is optional to provide additional high-frequency filtering. The capacitor voltage rating must be greater than the maximum input voltage.

Bootstrap Capacitor Selection

A 0.1-µF ceramic capacitor must be connected between the VBST to SW pin for proper operation. TI recommends using a ceramic capacitor.

VREG5 Capacitor Selection

A 1-µF ceramic capacitor must be connected between the VREG5 to GND pin for proper operation. TI recommends using a ceramic capacitor.

Application Curves

TPS54628 Iout_SLVSBW6.gif Figure 13. 1.05-V Load Transient Response
TPS54628 Vo_ripple_SLVSBW5.gif
(IO = 6 A)
Figure 15. Voltage Ripple at Output
TPS54628 VIN_ripple_SLVSBW5.gif
(IO = 6 A)
Figure 17. Voltage Ripple at Input
TPS54628 SS_SLVSBW5.gif Figure 14. Start-Up Waveform
TPS54628 fig_13.gif
(IO = 30 mA)
Figure 16. DCM Voltage Ripple at
Output