SLVSCX0B February 2016 – April 2016 TPS62770
PRODUCTION DATA.
NOTE
Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.
The TPS62770 is a tiny power solution for wearable applications including a 370 nA ultra low Iq step-down converter, a slew-rate controlled load switch and a dual-mode step-up converter. The output voltage of the step-down converter can be selected between 1.0 V and 3.0 V. The output voltage can be changed during operation. In shutdown mode, the output of the step-down converter is pulled to GND. The integrated load switch is internally connected to the output of the step-down converter and features slew rate control during turn on phase. Once turned off, its output is connected to GND. In order to achieve better supply voltage decoupling / noise reduction a capacitor can be connected on the LOAD output. The RDSON of the load switch and the connected capacitor form a RC filter.
The dual mode step-up converter can generate a constant output voltage up to 15V, e.g. for PMOLED supply, or a constant output current, e.g. for LED back light supply. The output voltage can be adjusted up to 15 V with external resistors, or set to fixed 12 V by connecting the FB pin to VIN. The device features an internal over voltage protection of 17 V in case the FB node is left open or tight to GND. It includes an internal rectifier and load disconnect function. When used as constant output current driver, the device offers a PWM to analog converter to scale down the reference voltage according to the duty cycle of the PWM signal.
The design guideline provides a component selection to operate the device within the recommended operating conditions.
The LC output filter should meet the values shown in Table 2.
INDUCTOR VALUE [µH](2) | OUTPUT CAPACITOR VALUE [µF](1) | ||
---|---|---|---|
10 µF | 22 µF | ||
2.2 | √(3) | √ |
The output voltage is set with the VSEL1-3 pins according to Output Voltage Setting Step-Down Converter. No further external components are required.
The inductor value affects its peak-to-peak ripple current, the PWM-to-PFM transition point, the output voltage ripple and the efficiency. The selected inductor has to be rated for its DC resistance and saturation current. The inductor ripple current (ΔIL) decreases with higher inductance and increases with higher VIN or VOUT and can be estimated according to Equation 3.
Equation 4 calculates the maximum inductor current under static load conditions. The saturation current of the inductor should be rated higher than the maximum inductor current, as calculated with Equation 4. This is recommended because during a heavy load transient the inductor current rises above the calculated value. A more conservative way is to select the inductor saturation current above the high-side MOSFET switch current limit, ILIMF.
With:
f = Switching Frequency
L = Inductor Value
ΔIL= Peak to Peak inductor ripple current
ILmax = Maximum Inductor current
In DC/DC converter applications, the efficiency is essentially affected by the inductor AC resistance (i.e. quality factor) and by the inductor DCR value. Increasing the inductor value produces lower RMS currents, but degrades transient response. For a given physical inductor size, increased inductance usually results in an inductor with lower saturation current.
The total losses of the coil consist of both the losses in the DC resistance (RDC) and the following frequency-dependent components:
Ceramic capacitors with low ESR values have the lowest output voltage ripple and are recommended. The output capacitor requires either an X7R or X5R dielectric. Y5V and Z5U dielectric capacitors, aside from their wide variation in capacitance over temperature, become resistive at high frequencies. At light load currents, the converter operates in Power Save Mode and the output voltage ripple is dependent on the output capacitor value and the PFM peak inductor current. A 10 µF ceramic capacitor is recommended as input capacitor.
Table 3 shows a list of tested input/output capacitors.
REFERENCE | DESCRIPTION | VALUE | PACKAGE CODE / SIZE [mm x mm x mm] | MANUFACTURER(1) |
---|---|---|---|---|
CIN | Ceramic capacitor X5R 6.3V, GRM155R60J106ME11 | 10 µF | 0402 / 1.0 x 0.5 x 0.5 | Murata |
COUT1 | Ceramic capacitor X5R 6.3V, GRM155R60J106ME11 | 10 µF | 0402 / 1.0 x 0.5 x 0.5 | Murata |
L1 | Inductor DFE201610C | 2.2 µH | 2.0 x 1.6 x 1.0 | Toko |
VIN = 3.6 V | IOUT = 50 µA | |
VOUT = 1.2 V |
VIN = 3.6 V | IOUT = 50 mA | |
VOUT = 1.2 V |
VIN = 3.6 V | IOUT = 5 mA to 200 mA | |
VOUT = 1.2 V | 1 µs Rise/Fall Time |
VIN = 3.6 V | IOUT = 0 mA | |
VOUT = 1.8 V | ||
VIN = 0 V to 3.6 V in 100 µs | EN = VIN | |||
VOUT = 1.8 V | IOUT = 0 mA | |||
VIN = 3.6 V | IOUT1 = 5 mA | ||
VOUT = 1.8 V | RLOAD = 150 Ω |
VIN = 3.6 V | IOUT = 1 mA | |
VOUT = 1.2 V |
VIN = 3.6 V | IOUT = 200 mA | ||
VOUT = 1.2 V |
VIN = 3.6 V | IOUT = 5 mA to 200 mA | |
VOUT = 1.2 V | Sinusoidal IOUT Sweep |
VIN = 3.6 V | IOUT = 0 mA | |
VOUT = 1.8 V | EN Altered from Low to High | |
VIN = 3.6 V | IOUT = 0 mA | |
VOUT = 1.8 V | ||
The LC output filter should meet the values shown in Table 4.
INDUCTOR VALUE [µH](2) | VOUT | IOUT | OUTPUT CAPACITOR VALUE [µF](1) | ||
---|---|---|---|---|---|
10 µF | 2 x 10µF | ||||
10 | 9 V –15 V | (IOUT ≤ 30 mA) | √ | √ | |
(IOUT ≤ 100 mA) | √(3) |
There are two ways to set the output voltage of the step-up converter. When the FB pin is connected to the input voltage, the output voltage is fixed to 12 V. This function reduces the external components to minimize the solution size. The second way is to use an external resistor divider to set the desired output voltage.
By selecting the external resistor divider R1 and R2, as shown in Equation 5, the output voltage is programmed to the desired value. When the output voltage is regulated, the typical voltage at the FB pin is VREF of 795 mV.
Where:
VOUT is the desired output voltage
VREF is the internal reference voltage at the FB pin
The step-up converter is optimized to work with an inductor values of 10 µH. Follow Equation 6 to Equation 8 to calculate the inductor’s peak current for the application. To calculate the current in the worst case, use the minimum input voltage, maximum output voltage, and maximum load current of the application. To have enough design margin, choose the inductor value with -30% tolerance, and a low power-conversion efficiency for the calculation.
In a step-up regulator, the inductor dc current can be calculated with Equation 6.
Where:
VOUT = output voltage
IOUT = output current
VIN = input voltage
η = power conversion efficiency, use 80% for most applications
The inductor ripple current is calculated with the Equation 7 for an asynchronous step-up converter in continuous conduction mode (CCM).
Where:
ΔIL(P-P) = inductor ripple current
L = inductor value
f SW = switching frequency
VOUT = output voltage
VIN = input voltage
Therefore, the inductor peak current is calculated with Equation 8.
The following inductor series from different suppliers have been used:
CONVERTER | INDUCTANCE [µH] | DIMENSIONS [mm3] | INDUCTOR TYPE | SUPPLIER(1) | Output Current IOUT2 | |
---|---|---|---|---|---|---|
Step-up | 10 | 2.0x1.6x1.2 | VLS201610 | TDK | < 30mA | |
10 | 3.0 x 2.5 x 1.5 | VLS302515 | TDK | < 100mA |
REFERENCE | DESCRIPTION | VALUE | PACKAGE CODE / SIZE [mm x mm x mm] | MANUFACTURER(1) |
---|---|---|---|---|
CIN | Ceramic capacitor X5R 6.3V, GRM155R60J106ME11 | 10 µF | 0402 / 1.0 x 0.5 x 0.5 | Murata |
COUT2 | Ceramic capacitor X5R 25V, GRM188R61E106MA73 | 2 x 10 uF | 0603 / 1.6 x 0.8 x 0.8 | Murata |
L2 | Inductor VLS302515 | 10 µH | 3.0 x 2.5 x 1.5 | TDK |
VIN = 3.6 V | IOUT2 = 2 mA | |
VOUT = 12 V | L = 10 µH |
VIN = 3.6 V | IOUT2 = 0 mA to 20 mA | |
VOUT = 12 V | L = 10 µH |
TA = 25°C | Typical Switch Current Limit ILIM_SW | ||
L = 10 µH | IOUT2 max @ -3% VOUT Drop | ||
COUT2 = 2x 10 µF |
VIN = 3.6 V | IOUT2 = 30 mA | |
VOUT = 12 V | L = 10 µH |
VIN = 3.6 V | RLOAD = 1 kΩ | |
VOUT = 12 V | L = 10 µH |
The LC output filter should meet the values shown in Table 7. For 5V Output voltage an inductor value of 4.7µH should be used for loop stability.
INDUCTOR VALUE [µH](2) | VOUT | IOUT | OUTPUT CAPACITOR VALUE [µF](1) | ||
---|---|---|---|---|---|
10 µF | 2 x 10µF | ||||
4.7 | 5 V | (IOUT ≤ 200 mA) | √(3) |
For setting the output voltage, see Programming the Output Voltage Of The Step-Up Converter
REFERENCE | DESCRIPTION | VALUE | PACKAGE CODE / SIZE [mm x mm x mm] | MANUFACTURER(1) |
---|---|---|---|---|
CIN | Ceramic capacitor X5R 6.3V, GRM155R60J106ME11 | 10 µF | 0402 / 1.0 x 0.5 x 0.5 | Murata |
COUT2 (2x) | Ceramic capacitor X5R 6.3V, GRM188R60J106ME84 | 10uF | 0603 / 1.6 x 0.8 x 0.8 | Murata |
L2 | Inductor VLS302515 | 4.7 µH | 3.0 x 2.5 x 1.5 | TDK |
The step-up converter is configured to operate as a constant current driver e.g. to power 3 to 4 white LED's in a string. The maximum current through the string is set by the sense resistor RSense as shown in Figure 40 To minimize the losses in the sense resistor, the device features a 200mV internal reference, which is enabled by connecting the BM pin to high level. This section describes an application delivering 10mA through an LED string with 4 LED's which is suitable for small display used in wearable applications. See also TPS62770 Step-Up Converter with Adjustable Output Voltage (9 V to 15 V) section Design Requirements.
The Sense resistor to set the maximum output current can be calculated according to Equation 9 The output current IOUT2 can be reduced by applying a PWM signal at pin EN2/PWM according to Equation 10
Where:
RSense = sense resistor in [Ω]
IOUT2 = output current in [mA]
DPWM = Dutycycle of the PWM singal at pin EN2/PWM
REFERENCE | DESCRIPTION | VALUE | PACKAGE CODE / SIZE [mm x mm x mm] | MANUFACTURER(1) |
---|---|---|---|---|
CIN | Ceramic capacitor X5R 6.3V, GRM155R60J106ME11 | 10 µF | 0402 / 1.0 x 0.5 x 0.5 | Murata |
COUT2 | Ceramic capacitor X5R 25V, GRM188R61E106MA73 | 10 uF | 0603 / 1.6 x 0.8 x 0.8 | Murata |
L2 | Inductor VLS302515 | 10 µH | 3.0 x 2.5 x 1.5 | TDK |
RSense | Resistor 1% | 20 Ω | 0402/ 1.0 x 0.5 x 0.5 | Vishay |
D1-D4 | LED LTW-E670DS | n/a | Lite ON |
VIN = 3.6 V | RSense= 20 Ω | |||
EN2/PWM = High | 4 LEDs in Series | |||
D = 100%, ILED = 10 mA | L = 10 µH |
VIN = 3.6 V | RSense= 20 Ω | |
tDim_On = 15 µs, tDim_Off = 135 µs | 4 LEDs in Series | |
D = 10%, TDIim = 140 µs, ILED = 1 mA | L = 10 µH |
VIN = 3.6 V | RSense= 20 Ω | |
tDim_On = 75 µs, tDim_Off = 75 µs | 4 LEDs in Series | |
D = 50%, TDIim = 140 µs, ILED = 5 mA | L = 10 µH |
VIN = 3.6 V | RSense= 20 Ω | |
TA = 25°C | LED's in String Configuration | |
TDIim = 50 µs (F = 20 kHz) | L = 10 µH | |