SLUS223H April 1997 – October 2024 UC1842 , UC1843 , UC1844 , UC1845 , UC2842 , UC2843 , UC2844 , UC2845 , UC3842 , UC3843 , UC3844 , UC3845
PRODUCTION DATA
The first step in compensating a fixed frequency flyback is to verify if the converter is continuous conduction mode (CCM) or discontinuous conduction mode (DCM). If the primary inductance, LP, is greater than the inductance for DCM/CCM boundary mode operation, called the critical inductance, or LPcrit, then the converter operates in CCM:
For the entire input voltage range, the selected inductor has value larger than the critical inductor. Therefore, the converter operates in CCM and the compensation loop requires design based on CCM flyback equations.
The current-to-voltage conversion is done externally with the ground-referenced current sense resistor, RCS, and the internal resistor divider of 2R/R which sets up the internal current sense gain, ACS = 3. Note that the exact value of these internal resistors is not critical but the IC provides tight control of the resistor divider ratio, so regardless of the actual resistor value variations the relative value to each other is maintained.
The DC open-loop gain, GO, of the fixed-frequency voltage control loop of a peak current mode control CCM flyback converter shown in Equation 25 is approximated by first using the output load, ROUT, the primary to secondary turns ratio, NPS, the maximum duty cycle, D, calculated in Equation 25.
In Equation 25, D is calculated with Equation 26, τL is calculated with Equation 27, and M is calculated with Equation 28.
For this design, a converter with an output voltage VOUT of 12 V, and 48 W relates to an output load, ROUT, equal to 3 Ω at full load. With a maximum duty cycle calculated to be 0.627, a current sense resistance, RCS, of 0.75 Ω, and a primary to secondary turns-ratio, NPS, of 10, the open-loop gain calculates to 3.082, or 9.776 dB.
A CCM flyback has two zeroes that are of interest. The ESR and the output capacitance contribute a left-half plane zero, ωESRz, to the power stage, and the frequency of this zero, fESRz, are calculated with Equation 30.
The fESRz zero for an output capacitance of 2200 µF and a total ESR of 43 mΩ is located at 1.682 kHz.
CCM flyback converters have a zero in the right-half plane, RHP, in the transfer function. A RHP zero has the same 20 dB/decade rising gain magnitude with increasing frequency just like a left-half plane zero, but an RHP zero adds a 90° phase lag instead of lead. This phase lag tends to limit the overall loop bandwidth. The frequency location, fRHPz, of the RHP zero, ωRHPz, is a function of the output load, the duty cycle, the primary inductance, LP, and the primary to secondary side turns ratio, NPS.
The right-half plane zero frequency increases with higher input voltage and lighter load. Generally, the design requires consideration of the worst case of the lowest right-half plane zero frequency and the converter must be compensated at the minimum input and maximum load condition. With a primary inductance of 1.5 mH, at 75-V DC input, the RHP zero frequency, fRHPz, is equal to 7.07 kHz at maximum duty cycle, full load.
The power stage has one dominate pole, ωP1, which is in the region of interest, located at a lower frequency, fP1, which is related to the duty cycle, D, the output load, and the output capacitance, calculated with Equation 34. There is also a double pole placed at half the switching frequency of the converter, fP2 calculated with Equation 36. For this example, pole fP1 is located at 40.37 Hz and fP2 is at 55 kHz.