One must pay close attention to PCB layout in order to achieve optimum performance for the UCC21521. Below are some key points.
Component Placement:
- Low-ESR and low-ESL capacitors
must be connected close to the device between the VCCI and GND pins and between
the VDD and VSS pins to support high peak currents when turning on the external
power transistor.
- To avoid large negative
transients on the switch node VSSA (HS) pin, the parasitic inductances between
the source of the top transistor and the source of the bottom transistor must be
minimized.
- It is recommended to place the dead-time setting resistor, RDT, and its
bypassing capacitor close to DT pin of the UCC21521.
Grounding Considerations:
- It is essential to confine the
high peak currents that charge and discharge the transistor gates to a minimal
physical area. This will decrease the loop inductance and minimize noise on the
gate terminals of the transistors. The gate driver must be placed as close as
possible to the transistors.
- Pay attention to high current
path that includes the bootstrap capacitor, bootstrap diode, local
VSSB-referenced bypass capacitor, and the low-side transistor body/anti-parallel
diode. The bootstrap capacitor is recharged on a cycle-by-cycle basis through
the bootstrap diode by the VDD bypass capacitor. This recharging occurs in a
short time interval and involves a high peak current. Minimizing this loop
length and area on the circuit board is important for ensuring reliable
operation.
High-Voltage
Considerations:
- To ensure isolation performance
between the primary and secondary side, one should avoid placing any PCB traces
or copper below the driver device. A PCB cutout is recommended in order to
prevent contamination that may compromise the UCC21521’s isolation
performance.
- For half-bridge, or
high-side/low-side configurations, where the channel A and channel B drivers
could operate with a DC-link voltage up to 1500 VDC, one should try
to increase the creepage distance of the PCB layout between the high and
low-side PCB traces.
Thermal Considerations:
- A large amount of power may be
dissipated by the UCC21521 if the driving voltage is high, the load is heavy, or
the switching frequency is high (Refer to Estimate Gate Driver Power Loss for more details). Proper PCB layout
can help dissipate heat from the device to the PCB and minimize junction to
board thermal impedance (θJB).
- Increasing the PCB copper
connecting to VDDA, VDDB, VSSA and VSSB pins is recommended (See Figure 11-2 and Figure 11-3). However, high voltage PCB considerations mentioned above must be
maintained.
- If there are multiple layers in
the system, it is also recommended to connect the VDDA, VDDB, VSSA and VSSB pins
to internal ground or power planes through multiple vias of adequate size.
However, keep in mind that there shouldn’t be any traces/coppers from different
high voltage planes overlapping.