SNVS797B March 2012 – October 2015 LM3492HC , LM3492HC-Q1
PRODUCTION DATA.
The LM3492HC device integrates a boost converter and a two-channel current regulator to implement a highly efficient and cost effective LED driver for driving two individually dimmable LED strings with a maximum power of 15 W and an output voltage of up to 65 V. The boost converter provides power for the LED strings, and the current regulator controls the dimming of the LED strings individually. The device integrates an N-channel MOSFET switch and a two-channel current regulator to minimize the component count and solution size.
The two-channel current regulator responds quickly to allow a very high contrast ratio of 10000:1. The two channels dim individually. A digital command sent through the COMM pin disables Channel 1 of the current regulator. In this case, the DIM1 pin can serve only as a clock signal for the data flow of the COMM pin. The power dissipated by the current regulator is adaptively minimized by Dynamic Headroom Control to maximize efficiency.
When used in automotive LCD back-light panels, the device can operate efficiently for inputs as high as 65 V. Diagnostic functions including power good indication, over-temperature indication, output current overvoltage and undervoltage indications facilitate the interface of the device application circuit with external micro-processors (MCUs). The device does not latch off and continues to operate in the presence of the indications. Other useful features include thermal shutdown, VCC undervoltage lockout, and precision enable.
The boost converter of the LM3492HC device employs a projected-on-time (POT) control method to determine the on-time period of the MOSFET with respect to the input and output voltages and an external resistor RRT. During the on-time period, the boost inductor charges up, and the output capacitor discharges to provide power to the output. A cycle-by-cycle current limit (which is 3.9 A typically and programmable by an external resistor) protects the MOSFET. After the on-time period, the MOSFET turns off and boost inductor discharges. The next on-time period starts when the voltage of the FB pin drops below a threshold which is determined by dynamic headroom control (DHC) and operates from 1.05 V to 2 V. DHC affects the threshold when either the DIM1 pin is high or the DIM2 pin is high.
During POT control operation, the boost converter maintains switching at a nearly constant frequency. During most operating conditions, the switching frequency depends on mainly the value of RRT (Figure 19) but may see some variation with changes in input or output voltage. Also, POT control operation requires no compensation circuit and offers fast transient response of the output voltage. Applications that require very wide input voltage or very wide output voltage ranges may see some variation in the switching frequency as shown in Figure 20 and Figure 21. More switching frequency graphs can be found in the Typical Characteristics section.
ILED = 150 mA | VOUT = 30 V | VVIN = 12 V |
ILED = 150 mA | RRT = 274 kΩ | VVIN = 12 V | ||
ILED = 150 mA | VOUT = 30 V | RRT = 274 kΩ |
The LM3492HC device offers an integrated, 5.5-V, LDO regulator. For stability, connect an external capacitor CVCC of more than 0.47-µF between the VCC and GND pins. The current limit of the LDO is typically 30 mA. The LDO regulator can be used to pullup the open-drain COMM pin with an external resistor, and sources current to the ILIM pin to adjust the current limit of the integrated MOSFET. When the voltage on the VCC pin (VCC) is higher than the undervoltage lockout (UVLO) threshold of 3.78 V, the device becomes enabled and the CDHC pin sources a current to charge up an external capacitor (CCDHC) to provide a soft-start function.
To enable the LM3492HC device, the voltage on the EN pin (VEN) must be higher than an enable threshold of typically 1.63 V. If the voltage on the EN pin (VEN) is lower than 1.43 V, the device shuts down. In this case, the LDO regulator turns off and the CDHC pin becomes internally grounded. The EN pin internally pulls up. After enable, a 40-µA current source pulls up the EN pin. If the EN pin is connected to low such that the device is shutdown, the pullup current is reduced to 2 µA. These advantages allow the device to effectively avoid false disabling by noise during operation, and minimize power consumption during shutdown. The enable threshold is so precise that it can support a UVLO function for the input voltage as shown in Figure 22. The input voltage can be connected to the EN pin through a resistor divider consisting of REN1 and REN2. This circuitry ensures that the device operates after the input voltage reaches a minimum require value VIN(EN), as shown in Equation 1.
To maintain the VEN level below the absolute maximum specification, place a Zener diode (DEN) between the EN pin and GND pins.
After the EN pin is pulled low, the device performs the following functions:
Pulling the EN pin low for a short period of approximately 200 ns achieves these same functions with little or no effect on the operation of the boost converter and the current regulator.
The current limit (ICL) of the integrated MOSFET of the LM3492HC device provides a cycle-by-cycle current limit for protection. This limit can be decreased by injecting a small signal current, IILIM into the ILIM pin. The relationship between ICL and IILIM is described in Equation 2.
where
As shown in Figure 23, create current limit functionality by connecting a resistor (RILIM) between the VCC pin and the ILIM pin. The typical voltage on the ILIM pin is 0.7 V. To obtain the maximum current limit, connect the ILIM pin to ground.
An internal thermal shutdown circuit provides thermal protection. The circuit activates at 165°C (typically) to disable the LM3492HC device. In this case, the LDO regulator turns off and the CDHC pin becomes internally grounded. Thermal protection helps prevent catastrophic failures from accidental device overheating. When the junction temperature of the device drops below 145°C (typical hysteresis = 20°C), the device resumes normal operation.
The LM3492HC device uses dynamic headroom control (DHC) to adjust the output voltage (VOUT) of the boost converter to reduce the power loss of the current regulator and thereby maximize efficiency. To understand this control function, consider VLED,n the forward voltage of an LED string connecting to the IOUTn pin and VIOUT,n as the voltage of the IOUTn pin (where n is 1, 2 for channels 1, 2 of the current regulator). VLED,n normally and gradually decreases (in terms of minutes) as a result of the rise of the LED die temperature during operation. The DHC adjusts the output voltage (VOUT) by adjusting a threshold that is reflected in the voltage of the FB pin with reference to VIOUT,n, (the difference between VOUT and VLED,n). The capacitor CCDHC sets the sensitivity of DHC, which affects the response time on adjusting VOUT. If the capacitance value of CCDHC is small, VOUT is more sensitive to the variation of VLED,n.
Override the DHC functionality by adding internal pullup resistance or external pullup resistance by connecting the CDHC and VCC pins with a resistor. Use a value of approximately 10 MΩ. In this case, the voltage of the CDHC pin rises above 2.5 V, and the voltage of the FB pin rises until the voltage reaches the overvoltage protection threshold. Because the pullup is weak, DHC override occurs only at a low contrast ratio (approximately < 1%).
The CCDHC capacitor acts to control the soft-start functionality. During the start-up period, the voltage of the CDHC pin rises from 0 V to 2.25 V at a rate that depends on the value of the CCDHC capacitor. This limitation ensures that the voltage of the FB pin (as well as the output voltage) ramps up in a controlled manner, and effectively implements a soft-start function.
An internal switch grounds the CDHC pin during any of the following cases:
The CDHC pin cannot be connected to the ground externally.
The LM3492HC device integrates a two-channel current regulator for controlling the current of two LED strings. The two LED strings dim individually by applying individual dimming signals to the DIM1 and DIM2 pins for LED strings 1 and 2, which are connected from the VOUT pin to the IOUT1 and IOUT2 pins. The device pulls the DIM1 and DIM2 pins low internally. The lowest contrast ratio is 10000:1. The finest pulse width of the dimming signal for the DIM1 and DIM2 pins is 300 ns.
The device sets the current of an LED string (ILED) from 50 mA to 250 mA by using an external resistor RIREF connected between the IREF pin and ground. Figure 24 describes the relationship between ILED and RIREF. The two channels of the current regulator can work in parallel for only one LED string by connecting the IOUT1 and IOUT2 pins together to provide an LED current of up to 500 mA. In this case, connect the DIM1 and DIM2 pins together.
If the voltage on the IOUTn (n = 1, 2) pin is higher than 24 V when channel n is on, the regulated current of channel n reduces linearly if the voltage further increases (as shown in Figure 25). The regulated current of another channel is not affected. This over-power protection feature avoids damaging the current regulator owing to the shorting of many LEDs in one string.
The device feeds the output voltage back to the FB pin through a feedback circuit consisting of RFB1, RFB2, and CFB as shown in Figure 26. To assist the feeback functionality, maintain a value of 10 pF for CFB. The DC component of the output voltage feedback uses RFB1 and RFB2. The voltage of the FB pin VFB can be adjusted by DHC. When VFB reaches VFB-OVP, the maximum output voltage of the boost converter VOUT(max) reaches its maximum, as shown in Equation 3.
During DHC operation, maintain the output voltage at a nominal voltage but not the maximum. The nominal output voltage (VOUT(nom)) is described in Equation 4.
where
The minimum value of VIOUT,n is approximately 5 Ω × ILED. The nominal voltage of the FB pin (VFB(nom)) is recommended to be from 1.05 V to 2 V. Equation 5 describes the relation between VOUT(max), VOUT(nom), and VFB(nom):
When VFB is higher than the FB pin overvoltage protection (OVP) threshold VFB-OVP (typically 2.76 V and maximum 2.88 V), the on-period of the integrated MOSFET stop immediately, and the MOSFET keeps off until VFB falls back below below 2.545 V (typical hysteresis 0.215 V).
An alternative method to implement OVP is to directly monitor VOUT instead of VFB. An external circuit as shown in Figure 27 is required. Current is injected to the ILIM pin to drive the LM3492HC device to the current limit mode once VOUT is higher than the avalanche voltage of the Zener diode DOVP plus 0.7 V, the typical voltage on the ILIM pin. In this case, the device imporses a maximum limit on VOUT. However, at the maximum limit of VOUT, VFB must be higher than 2.25 V to avoid affecting the start-up of the device.
The COMM pin of the LM3492HC device is an open-drain bidirectional I/O pin for interfacing with an external MCU for the following functions:
Except for the power good indication and the overtemperature alerts, all data flow through the COMM pin is serial and is latched by the falling edge of the signal applying to the DIM1 pin, even when channel 1 of the current regulator is disabled. If the DIM1 pin remains only low or only high, either by an external circuit or by allowing it to open and pull low internally, data does not flow. Figure 28 and Figure 29 show timing diagrams of reading and writing a bit from and to the device through the COMM pin.
Pull up the COMM pin by an MCU I/O pin, which has pullup capability, or an external resistor RCOMM connected to the VCC pin. Without this capability, the voltage of the COMM pin remains at zero. The rise time of the output signal of the COMM pin depends on the pullup power. If the rise time is long (RCOMM is too large or pullup power from the connecting MCU I/O pin is too weak), data may be ready after a longer duration after the falling edge. In this case, the design requires a longer delay between the falling edge latching and the (input or output) bit.
Upon start-up, the COMM pin reads low. The output voltage of the boost converter of the LM3492HC device rises until the voltage on the FB pin (VFB) reaches 2.25 V, when the COMM pin reads high to indicate power-good. The power-good indication and the signal applied on the DIM1 pin are independent.
If the junction temperature of the LM3492HC device reaches 135°C, the COMM pin reads low, showing an overtemperature indication. The external MCU considers to either turn off or reduce the brightness of the LED strings to prevent overtemperature. The overtemperature indication and the signal applied on the DIM1 pin are independent. The COMM pin reads high if the junction temperature falls below 120°C. The device does not latch off and continues to operate in the presence of the overtemperature indication.
The LM3492HC device gives an IOUTn (n = 1, 2) undervoltage indication if the voltage of the IOUTn pin when DIMn is high is lower than its minimum required voltage which can regulate ILED, and the voltage of the CDHC pin reaches its maximum. These conditions remain while the device applies 508 consecutive dimming signals on the DIMn pin. This means that the current of the LED string n does not reach the regulation value. In most cases, the IOUT undervoltage indication can be regarded as an open fault of the LED string n. A bit pattern (see Table 1) can be read from the COMM pin. The device does not latch off and continues to operate in the presence of the IOUT undervoltage indication.
After power good, the switching frequency (fSW) of the LM3492HC device can be tuned down 20% or 40%, or resume normal by writing commands (refer to Table 2) to the COMM pin. This functionality helps avoid interfering some sensitive devices, for example radios, working nearby the device. Upon reset, the switching frequency (fSW) of the device resumes normal by default. In the presence of an overtemperature indication or any COMM bit pattern, no command can be written to the device.
There are no additional functional modes for this device.
The LM3492HC device gives an IOUTn (n = 1, 2) overvoltage indication if the voltage of the IOUTn pin when DIMn is higher than a threshold of typically 6.5 V. These conditions remain while the device applies 508 consecutive dimming signals on the DIMn pin. The IOUT overvoltage indication can be regarded as a short fault of the LED string n except the following two cases:
The device does not latch off and continues to operate in the presence of the IOUT overvoltage indication.
CONDITION | PIN | BIT PATTERN |
---|---|---|
Overvoltage | IOUT1 | 0001 |
IOUT2 | 0011 |
|
Undervoltage | IOUT1 | 0101 |
IOUT2 | 0111 |
Table 1 summarizes all COMM bit patterns of output current overvoltage and undervoltage indications. An existing COMM bit pattern is cleared if one of the following condition occurs:
Apply the clock signal on both DIM1 and DIM2 pins when the COMM bit pattern is read by an external MCU. Before reading the COMM bit pattern, pull the EN pin low for approximately 200 ns to reset the COMM bit pattern. This situation does not affect the operation of the boost converter and the current regulator. After EN is reset, if the IOUT overvoltage or undervoltage condition lasts for 508 consecutive clock cycles, the COMM pin sends the COMM bit pattern for the MCU to read.
In case of overtemperature, the device pulls the COMM pin low to give an overtemperature indication overriding any other pattern. After the overtemperature indication disappears, the COMM bit pattern appears before the over-temperature indication appears again.
After a power good verification, channel 1 of the current regulator can be disabled by writing a command (see Table 2) to the COMM pin. If LED string 1 is malfunctioning, channel 1 can be disabled and the signal applied on the DIM1 pin can serve as only a clock signal for the data flow of the COMM pin. Channel 1 is by default enabled after reset. If the overtemperature indication or any COMM bit pattern has already presented, no command can be written to the LM3492HC device.
COMMAND | BIT PATTERN |
---|---|
fSW resume normal | 1111 0111 0111 0111 |
fSW tune down by 20% | 1111 0001 0001 0001 |
fSW tune down by 40% | 1111 0011 0011 0011 |
Channel 1 disable | 1111 0101 0101 0101 |