SLVSEQ0A May 2019 – March 2020 TPS54A24
PRODUCTION DATA.
There are two primary considerations for selecting the value of the output capacitor. The output voltage ripple and how the regulator responds to a large change in load current. The output capacitance needs to be selected based on the more stringent of these two criteria.
The desired response to a large change in the load current is the first criteria and is typically the most stringent. A regulator does not respond immediately to a large, fast increase or decrease in load current. The output capacitor supplies or absorbs charge until the regulator responds to the load step. The control loop needs to sense the change in the output voltage then adjust the peak switch current in response to the change in load. The minimum output capacitance is selected based on an estimate of the loop bandwidth. Typically the loop bandwidth is near fSW/10. Equation 19 estimates the minimum output capacitance necessary, where ΔIOUT is the change in output current and ΔVOUT is the allowable change in the output voltage.
For this example, the transient load response is specified as a 4% change in VOUT for a load step of 5 A. Therefore, ΔIOUT is 5 A and ΔVOUT is 72 mV. Using this target gives a minimum capacitance of 221 μF. This value does not take the ESR of the output capacitor into account in the output voltage change. For ceramic capacitors, the effect of the ESR can be small enough to be ignored. Aluminum electrolytic and tantalum capacitors have higher ESR that must be considered for load step response.
Equation 20 calculates the minimum output capacitance needed to meet the output voltage ripple specification. Where fsw is the switching frequency, Vripple is the maximum allowable output voltage ripple, and Iripple is the inductor ripple current. In this case, the target maximum output voltage ripple is 9 mV. Under this requirement, Equation 20 yields 89.4 µF.
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Equation 21 calculates the maximum combined ESR the output capacitors can have to meet the output voltage ripple specification, and this shows the ESR should be less than 3 mΩ. In this case ceramic capacitors are used, and the combined ESR of the ceramic capacitors in parallel is much less than 3 mΩ. Capacitors also have limits to the amount of ripple current they can handle without producing excess heat and failing. An output capacitor that can support the inductor ripple current must be specified. The capacitor datasheet specifies the RMS value of the maximum ripple current. Equation 22 can be used to calculate the RMS ripple current the output capacitor needs to support. For this application, Equation 22 yields 930 mA and ceramic capacitors typically have a ripple current rating much higher than this.
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Select X5R and X7R ceramic dielectrics or equivalent for power regulator capacitors because they have a high capacitance to volume ratio and are fairly stable over temperature. The output capacitor must also be selected with the DC bias and AC voltage derating taken into account. The derated capacitance value of a ceramic capacitor due to DC voltage bias and AC RMS voltage is usually found on the capacitor manufacturer's website. For this application example, three 100 µF 6.3 V 1210 X7S ceramic capacitors each with 2 mΩ of ESR are used. The estimated capacitance after derating using the capacitor manufacturer's website is 64 µF each. With three parallel capacitors the total effective output capacitance is 192 µF and the ESR is 0.7 mΩ. Although this is below the estimated value of 221 µF to meet the load step response requirement, bench evaluation showed this amount of capacitance to be sufficient.