SLVSCL9A February   2016  – February 2016 TPS62480

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1  Enable / Shutdown (EN)
      2. 7.3.2  Soft Start (SS), Pre-biased Output
      3. 7.3.3  Tracking (TR)
      4. 7.3.4  Output Voltage Select (VSEL)
      5. 7.3.5  Forced PWM (MODE)
      6. 7.3.6  Power Good (PG)
      7. 7.3.7  Thermal Good (TG)
      8. 7.3.8  Active Output Discharge
      9. 7.3.9  Undervoltage Lockout (UVLO)
      10. 7.3.10 Thermal Shutdown
    4. 7.4 Device Functional Modes
      1. 7.4.1 Pulse Width Modulation (PWM) Operation
      2. 7.4.2 Power Save Mode (PSM) Operation
      3. 7.4.3 Minimum Duty Cycle and 100% Mode Operation
      4. 7.4.4 Phase Shifted Operation
      5. 7.4.5 Phase Add/Shed and Current Balancing
      6. 7.4.6 Current Limit and Short Circuit Protection
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1 Setting the Adjustable Output Voltage
        2. 8.2.2.2 Setting VOUT2 Using the VSEL Feature
        3. 8.2.2.3 Output Filter Selection
        4. 8.2.2.4 Inductor Selection
        5. 8.2.2.5 Output Capacitor Selection
        6. 8.2.2.6 Input Capacitor Selection
        7. 8.2.2.7 Soft Start Capacitor Selection
        8. 8.2.2.8 Tracking
        9. 8.2.2.9 Current Sharing
      3. 8.2.3 Application Curves
    3. 8.3 System Examples
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Third-Party Products Disclaimer
    2. 11.2 Community Resources
    3. 11.3 Trademarks
    4. 11.4 Electrostatic Discharge Caution
    5. 11.5 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

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7 Detailed Description

7.1 Overview

The TPS62480 is a high efficiency synchronous switched mode step-down converter based on a 2-phase peak current control topology. It is designed for smallest solution size low-profile applications, converting a 2.4 V to 5.5 V input voltage into a lower 0.6 V to 5.5 V output voltage. While an outer voltage loop sets the regulation threshold for the inner current loop, based on the actual VOUT level, the inner current loop regulates to the actual peak inductor current level for every switching cycle. The regulation network is internally compensated. While the ON-time is determined by duty cycle, inductance and cycle peak current, the switching frequency of typically 2.2 MHz is set by a predicted OFF-time. The device features a Power Save Mode (PSM) to keep the conversion efficiency high over the whole load current range.

The TPS62480 is a 2-phase converter, sharing the load among the phases. Identical in construction, the second phase control is connected with an adaptive delay to the first phase. Both the phases use the same regulation threshold and cycle-by-cycle peak current setpoint. This ensures a phase-shifted as well as current-balanced operation. Using the advantages of the 2-phase topology, a 6-A continuous output current is provided with high performance and as small as possible solution size.

7.2 Functional Block Diagram

TPS62480 SLVSCL9_FBDadj.gif Figure 5. TPS62480 (Adjustable Output Voltage)

7.3 Feature Description

7.3.1 Enable / Shutdown (EN)

The device starts operation, when VIN is present and enable (EN) is set High. Since the boundary EN thresholds are specified with 1.2 V for rising and 0.4 V for falling voltages, the typical vales are 0.85 V (rising) and 0.65 V (falling). The device is disabled by pulling EN Low. Leaving the EN pin floating is not recommended.

7.3.2 Soft Start (SS), Pre-biased Output

The internal soft start circuit controls the output voltage slope during startup. This avoids excessive inrush current and provides an adjustable controlled output-voltage rise time. The soft start also prevents unwanted voltage drop from high impedance power sources or batteries.

When EN is set to start device operation, the device starts switching after a delay of typically 200 µs and VOUT rises with a slope, controlled by the external capacitor which is connected to the SS/TR pin (soft start). Leaving the SS/TR pin floating or connecting to VIN provides internally set fastest startup with a soft start slope of about 80us. See Application Curves for typical startup operation.

The device can start into a pre-biased output. In this case, the device starts switching, only when the internal set point for VOUT increases above the pre-biased voltage level.

7.3.3 Tracking (TR)

The device tracks an external voltage applied to the SS/TR pin. The FB voltage tracks the external voltage as long as it is below about 0.6V. Above 0.6V the device goes to normal operation. If the voltage at the SS/TR pin decreases below about 0.6V, the FB voltage tracks again this voltage. See Tracking for further details.

7.3.4 Output Voltage Select (VSEL)

A resistive divider (VOUT to FB to AGND) sets the output voltage of the TPS62480. Providing a logic High level at the VSEL pin, another resistor, connected between FB and RS pins is connected in parallel to the lower resistor of the divider. This sets a different higher output voltage and can be used for dynamic voltage scaling (see Setting VOUT2 Using the VSEL Feature).

If the VSEL pin is set Low, the device connects an internal pull down resistor to keep the internal logic level Low, even if the pin is floating afterwards. The device disconnects the resistor, if the pin is set to High.

7.3.5 Forced PWM (MODE)

To avoid Power Save Mode (PSM) Operation, the device can be forced to PWM mode operation by pulling the MODE pin High. In this case the device operates continuously with it's nominal switching frequency and the minimum peak current can go as low as -500 mA.

If the MODE pin is set Low, the device connects an internal pull down resistor to keep the internal logic level Low, even if the pin is floating afterwards. The device disconnects the resistor, if the pin is set to High.

7.3.6 Power Good (PG)

The TPS62480 has a built in power good function. The PG pin goes High, when the output voltage has reached its nominal value. Otherwise, including when disabled, in UVLO or thermal shutdown, PG is Low. The PG pin is an open drain output that requires a pull-up resistor and can sink typically 2mA. If not used, the PG pin can be left floating or grounded.

7.3.7 Thermal Good (TG)

As long as the junction temperature of the TPS62480 is below the thermal good temperature of typically 120°C, the logic level at the TG pin is High. If the junction temperature exceeds that temperature, the TG pin goes Low. This can be used for the system to take action preventing excessive heating or even thermal shutdown. The TG pin is an open drain output that requires a pull-up resistor and can sink typically 2mA. If not used, the TG pin can be left floating or grounded.

7.3.8 Active Output Discharge

The VO pin, connected to the output voltage, provides an active discharge path when the device is switched off by setting EN Low or UVLO event. In case of being activated, this discharge circuit sinks typically 120mA for output voltages of typically 1 V and above. If VOUT is lower, the active current sink enters linear operation mode and the discharge current decreases.

7.3.9 Undervoltage Lockout (UVLO)

The undervoltage lockout prevents misoperation of the device, if the input voltage drops below the UVLO threshold which is set to typically 2.3 V. The converter starts operation again once the input voltage exceeds the threshold by a hysteresis of typically 200 mV.

7.3.10 Thermal Shutdown

The junction temperature (TJ) of the device is monitored by an internal temperature sensor. If TJ exceeds 160°C (typical), the device goes in thermal shutdown with a hysteresis of about 10°C. Both the power FETs are turned off and the PG pin goes Low. Once TJ has decreased enough, the device resumes normal operation with Soft Start.

7.4 Device Functional Modes

7.4.1 Pulse Width Modulation (PWM) Operation

The TPS62480 is based on a predictive OFF-time peak current control topology, operating with PWM in continuous conduction mode for heavier loads. The switching frequency is typically 2.2MHz. Both the master and follower phase regulate to the same VOUT level, each with a separate current loop, using the same peak current set point, cycle by cycle. This provides excellent peak current balancing, independent of inductor dc resistance matching. Since the follower phase operates with an adaptive delay to the master phase, phase shifted operation is always obtained. If the load current decreases, the device runs with the master phase only (see Phase Add/Shed and Current Balancing).

PWM only mode can be forced by pulling MODE pin High. If MODE is set Low, the device features an automatic transition into Power Save Mode, entered at light loads, running in discontinuous conduction mode (DCM).

7.4.2 Power Save Mode (PSM) Operation

As the load current decreases to half the ripple current, the converter enters Power Save Mode operation. During PSM, the converter operates with reduced switching frequency maintaining high conversion efficiency. Power Save Mode is based on an adaptive peak current target, to keep output voltage ripple low. Since each pulse shifts VOUT up, a pause time happens until VOUT trips the internal VOUT_Low threshold again and the next pulse takes place.

The switching frequency in PSM (one phase operation) calculates as:

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Equation 1. TPS62480 SLVSCL9_eqfpsm.gif

7.4.3 Minimum Duty Cycle and 100% Mode Operation

The minimum on-time, which is typically 70ns, normally determines a limit on the minimum operating duty cycle. The calculation is:

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Equation 2. TPS62480 SLVSCL9_eqdcmin.gif

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However, a frequency foldback lowers the switching frequency depending on the duty cycle and ensures proper regulation for every duty cycle.

There is no limit towards maximum duty cycle. When the input voltage becomes close to the output voltage, the device enters automatically 100% duty cycle mode and both high-side FETs switch on as long as VOUT remains below the regulation setpoint. In this case, the voltage drop across the high-side FETs and the inductors determines the output voltage level. An estimate for the minimum input voltage to maintain output voltage regulation is:

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Equation 3. TPS62480 SLVSCL9_eqvinmin.gif

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In 100% duty cycle mode, the low-side FETs are switched off. The typical quiescent current in 100% mode is
3.5 mA.

7.4.4 Phase Shifted Operation

Using an inherent benefit of the two-phase conversion, the two phases of TPS6248X run out of phase. For every switching cycle, the second phase is not allowed to turn on its high-side FET until the master phase has reached its peak current value. This limits the input RMS current and corresponding switching noise.

7.4.5 Phase Add/Shed and Current Balancing

When the load current is below the internal threshold, only the master phase operates. The second phase activates, if the load current exceeds the threshold of typically 1.7 A. The second phase powers off with a hysteresis of about 0.5 A, when the load current decreases.

Since the internal circuitry and layout matches both phase circuits, the peak currents balance with less than 15% deviation at heavy loads. This is independent of the inductor's tolerance. However, the maximum peak current, specified as High-Side MOSFET Current Limit in Electrical Characteristics is not exceeded at any time. A detailed example about current balancing is given in Figure 28.

7.4.6 Current Limit and Short Circuit Protection

Each phase has a separate integrated peak current limit. The dc values are specified in the Electrical Characteristics. While its minimum value limits the output current of the phase, the maximum number gives the current that must be considered to flow in some operating case. At the peak current limit, the device provides its maximum output current.

However, if the current limit situation remains for 512 consecutive switching cycles, the peak current folds back to about 1/3 of the regular limit. This limits the output power for over current and short circuit events. The foldback current limit is released to the normal one only if the load current has decreased as far as needed to undercut the (foldback) peak current limit.