JAJU858
December 2022
概要
リソース
特長
アプリケーション
5
1
System Description
7
1.1
EV Charging Station Challenges
1.1.1
SAE J1772 or Equivalent Standard Compliant EV Charging Stations
1.1.2
AC and DC Leakage, Residual Current Detection (RCD)
1.1.3
Efficient Relay and Contactor Drive
1.1.4
Contact Weld Detection
1.2
Key System Specifications
2
System Overview
2.1
Block Diagram
2.2
Design Considerations
2.2.1
Isolated AC/DC Power Supply Design
2.2.1.1
Input Bulk Capacitance and Minimum Bulk Voltage
2.2.1.2
Transformer Turns-Ratio, Primary Inductance, and Primary Peak Current
2.2.1.3
Transformer Parameter Calculations: Primary and Secondary RMS Currents
2.2.1.4
Main Switching Power MOSFET Selection
2.2.1.5
Rectifying Diode Selection
2.2.1.6
Output Capacitor Selection
2.2.1.7
Capacitance on VDD Pin
2.2.1.8
Open-loop Voltage Regulation Versus Pin Resistor Divider, Line Compensation Resistor
2.2.1.9
Feedback Elements
2.2.1.10
Backup Power Supply
2.2.1.11
Supercapacitor Selection
2.2.1.12
Supercapacitor Charger Design
2.2.2
Control Pilot Signal Interface
2.2.2.1
J1772 Duty Cycle
2.2.2.1.1
Control Pilot Signal States
2.2.2.1.2
Control Pilot Signal Circuit
2.2.3
Relay Drive and Weld Detect
2.2.4
Residual Current Detection
2.2.4.1
Auto-Oscillation Circuit
37
2.2.4.2
DRV8220 H-Bridge
2.2.4.3
Saturation Detection Circuit
2.2.4.4
H-Bridge Controlled by DFF
2.2.4.5
Filter Stage
2.2.4.6
Differential to Single-Ended Converter
2.2.4.7
Low-Pass Filter
2.2.4.8
Full-Wave Rectifier
2.2.4.9
MCU Selection
2.3
Highlighted Products
2.3.1
UCC28742
2.3.2
TLV1805
2.3.3
DRV8220
2.3.4
ISO1212
2.3.5
ADC122S051
2.3.6
TPS7A39
2.3.7
TPS7A20
2.3.8
ATL431
2.3.9
TL431
2.3.10
TPS563210A
2.3.11
TPS55330
2.3.12
TPS259470
2.3.13
TL7705A
3
Hardware, Testing Requirements, and Test Results
3.1
Hardware Requirements
3.2
Test Requirements
3.2.1
Power Supply Test Setup
3.2.2
Weld Detect Test Setup
3.3
Test Results
3.3.1
Isolated AC/DC Power Supply Based on UCC28742
3.3.1.1
Efficiency and Output Voltage Cross Regulation
3.3.1.2
Efficiency and Output Voltage Regulation of TPS563210
3.3.1.3
Output Voltage Ripple Waveforms
3.3.1.4
Start, Shutdown, Backup Power, and Transient Response Waveforms
3.3.1.5
Thermal Performance
3.3.2
TLV1805-Based Control Pilot Interface
3.3.2.1
TLV1805 Output Rise and Fall Time
3.3.2.2
Control Pilot Signal Voltage Accuracy in Different States
3.3.3
DRV8220-Based Relay and Plug Lock Drive
3.3.4
ISO1212-Based Isolated Line Voltage Sensing
4
Design and Documentation Support
4.1
Design Files
4.1.1
Schematics
4.1.2
Bill of Materials
4.2
Documentation Support
4.3
サポート・リソース
4.4
Trademarks
5
About the Author
4.1.2
Bill of Materials
To download the bill of materials (BOM), see the design files at
TIDA-010239
.