SLVSB16E November   2011  – December 2015 TPS43340-Q1

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 Enable Inputs
      2. 7.3.2 Linear Regulator (LREG1)
      3. 7.3.3 Gate-Driver Supply (VREG, EXTSUP)
      4. 7.3.4 External P-Channel Drive (GPULL) and Reverse Battery Protection
      5. 7.3.5 Undervoltage Lockout and Overvoltage Protection
      6. 7.3.6 Synchronous Buck Converter Buck3
        1. 7.3.6.1 Soft Start and Foldback Functions
        2. 7.3.6.2 Current-Mode Control and Current-Limit Protection
        3. 7.3.6.3 Operation in Dropout and Undervoltage Protection
        4. 7.3.6.4 Slew Rate Control (SLEW)
    4. 7.4 Device Functional Modes
      1. 7.4.1 Buck Controllers: Normal Mode PWM Operation
        1. 7.4.1.1 Setting the Operating Frequency
        2. 7.4.1.2 Feedback Inputs
        3. 7.4.1.3 Soft-Start Inputs
        4. 7.4.1.4 Current-Mode Operation
        5. 7.4.1.5 Current Sensing and Current Limit With Foldback
        6. 7.4.1.6 Slope Compensation
        7. 7.4.1.7 Reset Outputs and Filter Delays
        8. 7.4.1.8 Light-Load PFM Mode
  8. Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1 High- and Low-Side Power NMOS Selection for the Buck Converters
        2. 8.2.2.2 Buck1 Component Selection
        3. 8.2.2.3 Buck2 Component Selection
        4. 8.2.2.4 Buck3 Component Selection
      3. 8.2.3 Application Curves
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
    3. 10.3 Power Dissipation
      1. 10.3.1 Power Dissipation of Buck1 and Buck2 (VOUT1 and VOUT2)
      2. 10.3.2 Power Dissipation of Buck Converter Buck3 (VOUT3)
        1. 10.3.2.1 High-Side Switch
        2. 10.3.2.2 Low-Side Switch
        3. 10.3.2.3 Linear Regulator (LREG1)
        4. 10.3.2.4 IC Power Consumption
    4. 10.4 Thermal Considerations
      1. 10.4.1 Phase Configuration
  11. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Third-Party Products Disclaimer
    2. 11.2 Documentation Support
      1. 11.2.1 Related Documentation
    3. 11.3 Community Resources
    4. 11.4 Trademarks
    5. 11.5 Electrostatic Discharge Caution
    6. 11.6 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

10 Layout

10.1 Layout Guidelines

Grounding and PCB Circuit Layout Considerations

  1. Connect the drains of TOP_SW1 and TOP_SW2 together with the +ve terminal of the input capacitor COUT1. The trace length between these terminals should be short.
  2. The Kelvin-current sensing for the shunt resistor should have traces with minimum spacing, routed in parallel with each other. Place any filtering capacitors for noise near the IC pins.
  3. Connect the resistor divider for sensing output voltage between the +ve terminal of its respective output capacitor CBuck1 or CBuck2 or CBuck3 and the IC signal ground. Do not route these components or their traces near any switching nodes or high-current traces.

Other Considerations

  1. Separate the IC signal ground and power ground terminals (GND and PGNDx) pins. Use a star-ground configuration if connecting to a non-ground plane system. Use tie-ins for the EXTSUP capacitor, compensation network ground, and voltage-sense feedback ground networks to this star ground.
  2. Connect a compensation network between the compensation pins and IC signal ground. Connect the oscillator resistor (frequency setting) between the RT pin and IC signal ground. Do not locate these sensitive circuits near the dV/dt nodes; these include the gate drive outputs, phase pins, and boost circuits (bootstrap).
  3. Reduce the surface area of the high-current-carrying loops to a minimum by ensuring optimal component placement. Locate the bypass capacitors as close as possible to their respective power and ground pins.

10.2 Layout Example

TPS43340-Q1 pcb_lvsb16.gif

10.3 Power Dissipation

The power dissipation depends on the MOSFET drive current and input voltage. The drive current is proportional to the total gate charge of the external MOSFET.

10.3.1 Power Dissipation of Buck1 and Buck2 (VOUT1 and VOUT2)

Equation 45. PGate drive = Qg × VREG × fsw (Watts)

Assuming both high and low side MOSFETs are identical in a synchronous configuration, the total power dissipation per buck is

Equation 46. PBuck1 = 2 × Qg × fsw × VREG (Watts)

10.3.2 Power Dissipation of Buck Converter Buck3 (VOUT3)

10.3.2.1 High-Side Switch

The power dissipation losses are applicable for positive output currents:

Equation 47. PHS-CON = IOUTr2 × rDS(on) × (VOUT / VIN) (Conduction losses)
Equation 48. PHS_SW = ½ × VSUP × IOUT × (tr + tf) × fSW (Switching losses)
PHS_Gate = 1 nC × fsw (Gate drive losses, valid at VREG = 5.8 V, VSUP = 4 V)
Equation 49. PHS_Total = PHS-CON + PH_SW + PHS_Gate

10.3.2.2 Low-Side Switch

The power dissipation losses are applicable for positive output currents.

Equation 50. PLS-CON = IOUTr2 × rDS(on) × ( 1 – VOUT / VIN) (Conduction losses)
Equation 51. PLS_SW = ½ × VSUP × IOUT × (tr + tf) × fSW (Switching losses)
Equation 52. PLS_Gate = 1 nC × fsw (Gate drive losses, valid at VVREG = 5.8 V, VSUP = 4 V)
Equation 53. PLS_DIODE = 2 × Vf × IOUT × fsw × tdead (Low-side body diode losses during dead time)
Equation 54. PLS_Total = PLS-CON + PL_SW + PLS_Gate + PLS_DIODE

10.3.2.3 Linear Regulator (LREG1)

Equation 55. PLREG1 = (VVLR1 – VLREG1) × IOUT

where

  • VOUT = Output voltage, VIN = Input voltage
  • IOUT = Output current, fSW = Switching frequency
  • tr = Rise time of switching node PH3
  • tf = Fall time of switching node PH3
  • VREG = FET gate drive voltage
  • Vf_diode = Low-side FET diode drop (conduction during dead time)

10.3.2.4 IC Power Consumption

Equation 56. PIC = Iq × VIN (Watts)
Equation 57. PTotal = PBuck1 and Buck2 + PHS_Total + PLS_Total + PLREG1+ PIC (Watts)

Table 2. Summary of Equations for Component Selection(1)(2)

PARAMETER OR COMPONENT Buck1 AND Buck2 Buck3 COMMENTS
Duty cycle D TPS43340-Q1 eq_table_D_Vo_Vi_SLVSB16.gif TPS43340-Q1 eq_table_D_Vo_Vi_SLVSB16.gif Buck3 is powered from Buck1 or Buck2.
Current-limit sense resistor RS TPS43340-Q1 eq_table_RS_SLVSB16.gif Not Applicable Choose a current limit of 25% more than maximum load.
Inductor selection L TPS43340-Q1 eq_L200_lvsb16.gif TPS43340-Q1 eq_table_L_lvsb16.gif Choose RS based on the current limit set for the application.
Inductor ripple current TPS43340-Q1 eq_table_IL_rip_SLVSB16.gif TPS43340-Q1 eq_table_IL_rip_SLVSB16.gif Typically the ± inductor ripple current is 25% of maximum load current.
Output capacitor COUT TPS43340-Q1 eq_table_CO_SLVSB16.gif TPS43340-Q1 eq_table_CO_SLVSB16.gif Also consider that the ESR of the output capacitor influences the output-voltage ripple due to load steps.
Input capacitor CIN TPS43340-Q1 eq_table_CIN_SLVSB16.gif TPS43340-Q1 eq_table_CIN_SLVSB16.gif Base the input-capacitor value on the input-voltage ripple desired.
Soft-start CSS TPS43340-Q1 eq_table_CSS_SLVSB16.gif TPS43340-Q1 eq_table_CSS_SLVSB16.gif Choose the soft-start time required, ∆t, and then calculate CSS.
Bootstrap capacitor CBoot TPS43340-Q1 eq_table_Cboot_lvsb16.gif TPS43340-Q1 eq_table_Cboot_lvsb16.gif Choose based on the desired amount of ripple based on FET gate charge and operating VIN.
Compensation resistor for GBW TPS43340-Q1 eq_table_R3_SLVSB16.gif TPS43340-Q1 eq_table_R3gm_SLVSB16.gif To determine resistor R3, assume GBW ≈ fsw / 5 to fsw / 20.
Compensation capacitor for zero TPS43340-Q1 eq_table_C1_lvsb16.gif TPS43340-Q1 eq_table_C1_lvsb16.gif C1 can be also increased 2× for faster small-signal settling at the expense of large step response (slew rate on COMPx).
Compensation capacitor for second pole TPS43340-Q1 eq_table_C2_lvsb16.gif TPS43340-Q1 eq_table_C2_lvsb16.gif The value of C2 is also critical for buffering the noise on the COMPx pin, and so the value of capacitance is a trade-off between noise immunity and phase margin.
Pole at low frequency with high dc gain TPS43340-Q1 eq_table_fP1_lvsb16.gif TPS43340-Q1 eq_table_fP1_lvsb16.gif ROUT_OTA = 1 MΩ minimum
Zero at control-loop pole related to output filter LC TPS43340-Q1 eq_table_fz1_lvsb16.gif TPS43340-Q1 eq_table_fz1_lvsb16.gif Place zero at 0.05 to 0.1 × GBW (see comment on C1 above).
Second pole for type 2a TPS43340-Q1 eq_table_fpz_lvsb16.gif TPS43340-Q1 eq_table_fpz_lvsb16.gif Place the second pole at or below half of the switching frequency ƒsw, observing distance to GBW.
(1) KCFB = 0.125 / RSENSE
(2) ß = VREF / VOUT
TPS43340-Q1 appinfo_pwrdiss_lvsb16.gif Figure 24. Power Dissipation Derating Profile Based on High-K JEDEC PCB

10.4 Thermal Considerations

The TPS43340-Q1 is protected from overtemperature using an internal thermal shutdown circuit. If the die temperature exceeds the thermal shutdown threshold (for example, due to fault conditions such as a short circuit at the gate drivers or VREG), the device turns off, and restarts when the temperature has fallen by the hysteresis.

Table 3. Low-Power-Mode Operation of the System

SETUP SYNC QUIESCENT CURRENT (TYP),
NO LOAD, 25°C
DESCRIPTION
Buck1 or Buck2 in LPM mode Low Approximately 30 µA Configuration for ignition-off applications with standby functionality
Buck1 and Buck2 in LPM mode Approximately 35 µA
Buck1 or Buck2 in PWM mode High Approximately 30-40 mA Including switching currents
Buck1 and Buck2 in PWM mode Approximately 30-40 mA Including switching currents
LREG1 N/A Approximately 50 µA Configuration for ignition-off applications with standby functionality
LREG1 and Buck1 or Buck2 in LPM mode Low Approximately 55 µA
LREG1 and Buck1 and Buck2 in LPM mode Approximately 60 µA
LREG1 and Buck1 or Buck2 in PWM mode High 30-40 mA Including switching currents
LREG1 and Buck1 and Buck2 in PWM mode 30-40 mA Including switching currents

The synchronous buck converter Buck3 with the integrated FETs does not support LPM. Turning on Buck3 forces the system to operate in normal mode, and the quiescent current consumption increases.

Table 4. Input Voltage and Low-Power-Mode Operation

INPUT VOLTAGE AT VIN PIN LOAD CURRENT OF LREG1 CHARGE PUMP OF LREG1 BUCK CONTROLLERS
Buck1 AND Buck2
VIN QUIESCENT CURRENT (TYP),
NO LOAD, 25°C
DESCRIPTION
VIN > 9 V N/A OFF LPM allowed 55 µA Lowest current consumption of the system at VIN (LREG1, Buck1 and Buck2 enabled), typical ignition-off stay-alive mode with up to three voltage rails active
7.5 V < VIN < 9 V < 2 mA OFF LPM allowed 55 µA
> 6 mA ON LPM allowed 260 µA
VIN < 7.5 V N/A ON LPM not allowed 2.6 mA If VIN drops below 7.5 V, the buck controllers Buck1 and Buck2 leave low-power mode (LPM) and start PWM operation, quiescent current of the system increases. For applications that use the LREG1 only as the standby keep-alive supply, quiescent current is still low.

Monitoring of the threshold for the charge pump of the low quiescent linear regulator LREG1 to be turned on occurs at the VIN pin. If using LREG1 as post regulator with an input voltage VLR1 of less than 7.5 V, the charge pump still stays off if operating within the required conditions for VIN and the load current. The sampling interval for the foregoing voltage thresholds at the VIN pin is typically 60 µs.

10.4.1 Phase Configuration

The IC configuration has buck controller 1 and buck controller 2 switching 180 degrees out of phase. Buck converter (Buck3) switches in phase with buck controller 1.

CONFIGURATION Buck1 Buck2 Buck3 DESCRIPTION
Phase 180º Buck1 and Buck2 out of phase, Buck1 and Buck3 in phase