SNVSB07C July   2018  – April 2019

PRODUCTION DATA.  

  1. 1 Features
  2. 2 Applications
  3. 3 Description
    1.     Device Images
      1.      Typical Application
      2.      Typical Efficiency, VOUT = 5 V
  4. 4 Revision History
  5. 5 Pin Configuration and Functions
    1.     Pin Functions
  6. 6 Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  7. 7 Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1  Integrated Power MOSFET
      2. 7.3.2  PSR Flyback Modes of Operation
      3. 7.3.3  Setting the Output Voltage
        1. 7.3.3.1 Diode Thermal Compensation
      4. 7.3.4  Control Loop Error Amplifier
      5. 7.3.5  Precision Enable
      6. 7.3.6  Configurable Soft Start
      7. 7.3.7  External Bias Supply
      8. 7.3.8  Minimum On-Time and Off-Time
      9. 7.3.9  Overcurrent Protection
      10. 7.3.10 Thermal Shutdown
    4. 7.4 Device Functional Modes
      1. 7.4.1 Shutdown Mode
      2. 7.4.2 Standby Mode
      3. 7.4.3 Active Mode
  8. 8 Application and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Applications
      1. 8.2.1 Design 1: Wide VIN, Low IQ PSR Flyback Converter Rated at 5 V, 1 A
        1. 8.2.1.1 Design Requirements
        2. 8.2.1.2 Detailed Design Procedure
          1. 8.2.1.2.1  Custom Design With WEBENCH® Tools
          2. 8.2.1.2.2  Custom Design With Excel Quickstart Tool
          3. 8.2.1.2.3  Flyback Transformer – T1
          4. 8.2.1.2.4  Flyback Diode – DFLY
          5. 8.2.1.2.5  Zener Clamp Circuit – DF, DCLAMP
          6. 8.2.1.2.6  Output Capacitor – COUT
          7. 8.2.1.2.7  Input Capacitor – CIN
          8. 8.2.1.2.8  Feedback Resistor – RFB
          9. 8.2.1.2.9  Thermal Compensation Resistor – RTC
          10. 8.2.1.2.10 UVLO Resistors – RUV1, RUV2
          11. 8.2.1.2.11 Soft-Start Capacitor – CSS
        3. 8.2.1.3 Application Curves
      2. 8.2.2 Design 2: PSR Flyback Converter With Dual Outputs of 15 V and –7.7 V at 200 mA
        1. 8.2.2.1 Design Requirements
        2. 8.2.2.2 Detailed Design Procedure
          1. 8.2.2.2.1 Flyback Transformer – T1
          2. 8.2.2.2.2 Flyback Diodes – DFLY1 and DFLY2
          3. 8.2.2.2.3 Input Capacitor – CIN
          4. 8.2.2.2.4 Feedback Resistor – RFB
          5. 8.2.2.2.5 UVLO Resistors – RUV1, RUV2
        3. 8.2.2.3 Application Curves
      3. 8.2.3 Design 3: PSR Flyback Converter With Stacked Dual Outputs of 24 V and 5 V
        1. 8.2.3.1 Design Requirements
        2. 8.2.3.2 Detailed Design Procedure
          1. 8.2.3.2.1 Flyback Transformer – T1
          2. 8.2.3.2.2 Feedback Resistor – RFB
          3. 8.2.3.2.3 UVLO Resistors – RUV1, RUV2
        3. 8.2.3.3 Application Curves
  9. 9 Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Examples
  11. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Third-Party Products Disclaimer
      2. 11.1.2 Development Support
      3. 11.1.3 Custom Design With WEBENCH® Tools
    2. 11.2 Documentation Support
      1. 11.2.1 Related Documentation
    3. 11.3 Receiving Notification of Documentation Updates
    4. 11.4 Community Resources
    5. 11.5 Trademarks
    6. 11.6 Electrostatic Discharge Caution
    7. 11.7 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

8.2.3.1 Design Requirements

The required input, output, and performance parameters for this application example are shown in Table 5.

Table 5. Design Parameters

DESIGN PARAMETER VALUE
Input voltage range (steady state) 8.5 V to 65 V
Output 1 voltage and current 24 V, 0.1 A
Output 2 voltage and current 5 V, 0.3 A
Input UVLO thresholds 8 V on, 7 V off
Output voltage regulation ±2%

The target full-load efficiency of this LM5180-Q1 design is 88% based on a nominal input voltage of 24 V and isolated output voltages of 24 V and 5 V. The selected flyback converter components are cited in Table 6, including multi-winding flyback transformer, input and output capacitors, rectifying diodes, and converter IC.

Table 6. List of Components for Design 3

REF DES QTY SPECIFICATION VENDOR PART NUMBER
CIN 1 2.2 µF, 100 V, X7R, 1210, ceramic, AEC-Q200 TDK CGA6N3X7R2A225K230AB
Taiyo Yuden HMK325B7225KMHP
2.2 µF, 100 V, X7S, 1206, ceramic, AEC-Q200 TDK CGA5L3X7S2A225M
Taiyo Yuden HMK316AC7225MLHTE
Murata GCM31CC72A225KE02
COUT1 1 10 µF, 50 V, X7R, 1210, ceramic, AEC-Q200 Taiyo Yuden UMJ325KB7106KMHT
10 µF, 50 V, X7S, 1210, ceramic, AEC-Q200 TDK CGA6P3X7S1H106M
COUT2 1 47 µF, 10 V, X7R, 1210, ceramic, AEC-Q200 Murata GCM32EC71A476KE02
DFLY1 1 Switching diode, fast recovery, 200 V, 1 A, SOD-123 DFLU1200 Diodes Inc.
DFLY2 1 Schottky diode, 40 V, 1 A, SOD-123 B140HW Diodes Inc.
DCLAMP 1 Zener, 22 V, 1 W, PowerDI-123, AEC-Q101 DFLZ22-7 Diodes Inc.
DF 1 Switching diode, 75 V, 0.25 A, SOD-323 CMDD4448 Central Semi
DOUT1 1 Zener, 27 V, 2%, SOD-523, AEC-Q101 BZX585-B27 Nexperia
DOUT2 1 Zener, 5.6 V, 2%, SOD-523, AEC-Q101 BZX585-B5V6 Nexperia
RFB 1 130 kΩ, 1%, 0402 Std Std
RSET 1 12.1 kΩ, 1%, 0402 Std Std
RTC 1 301 kΩ, 1%, 0402 Std Std
RUV1 1 147 kΩ, 1%, 0603 Std Std
RUV2 1 34 kΩ, 1%, 0402 Std Std
T1 1 30 µH, 2 A, turns ratio 1 : 1.5 : 0.4, 9 × 10 mm, SMT Coilcraft YA8864-BLD
U1 1 LM5180-Q1 PSR flyback converter, AEC-Q100 Texas Instruments LM5180QNGURQ1