SPRUJF4A October   2024  – December 2024

 

  1.   1
  2.   Description
  3.   Features
  4.   Applications
  5.   5
  6. 1Evaluation Module Overview
    1. 1.1 Introduction
    2. 1.2 Kit Contents
    3. 1.3 Specification
    4. 1.4 Device Information
    5.     General Texas Instruments High Voltage Evaluation (TI HV EVM) User Safety Guidelines
  7. 2Hardware
    1. 2.1 Hardware Description
      1. 2.1.1 Auxiliary Power Supply
      2. 2.1.2 DC Link Voltage Sensing
      3. 2.1.3 Motor Phase Voltage Sensing
      4. 2.1.4 Motor Phase Current Sensing
        1. 2.1.4.1 Three-Shunt Current Sensing
        2. 2.1.4.2 Single-Shunt Current Sensing
      5. 2.1.5 External Overcurrent Protection
      6. 2.1.6 Internal Overcurrent Protection for TMS320F2800F137
    2. 2.2 Getting Started Hardware
      1. 2.2.1 Test Conditions and Equipment
      2. 2.2.2 Test Setup
  8. 3Motor Control Software
    1. 3.1 Three-Phase PMSM Drive System Design Theory
      1. 3.1.1 Field-Oriented Control of PMSM
        1. 3.1.1.1 Space Vector Definition and Projection
          1. 3.1.1.1.1 ( a ,   b ) ⇒ ( α , β ) Clarke Transformation
          2. 3.1.1.1.2 ( α , β ) ⇒ ( d ,   q ) Park Transformation
        2. 3.1.1.2 Basic Scheme of FOC for AC Motor
        3. 3.1.1.3 Rotor Flux Position
      2. 3.1.2 Sensorless Control of PM Synchronous Motor
        1. 3.1.2.1 Enhanced Sliding Mode Observer With Phase-Locked Loop
          1. 3.1.2.1.1 Mathematical Model and FOC Structure of an IPMSM
          2. 3.1.2.1.2 Design of ESMO for the IPMS
            1. 3.1.2.1.2.1 Rotor Position and Speed Estimation With PLL
      3. 3.1.3 Field Weakening (FW) and Maximum Torque Per Ampere (MTPA) Control
    2. 3.2 Getting Started Software
      1. 3.2.1 GUI
      2. 3.2.2 Download and Install C2000 Software
      3. 3.2.3 Using the Software
      4. 3.2.4 Project Structure
  9. 4Test Procedure and Results
    1. 4.1 Build Level 1: CPU and Board Setup
    2. 4.2 Build Level 2: Open-Loop Check With ADC Feedback
    3. 4.3 Build Level 3: Closed Current Loop Check
    4. 4.4 Build Level 4: Full Motor Drive Control
    5. 4.5 Test Procedure
      1. 4.5.1 Startup
      2. 4.5.2 Build and Load Project
      3. 4.5.3 Setup Debug Environment Windows
      4. 4.5.4 Run the Code
        1. 4.5.4.1 Build Level 1 Test Procedure
        2. 4.5.4.2 Build Level 2 Test Procedure
        3. 4.5.4.3 Build Level 3 Test Procedure
        4. 4.5.4.4 Build Level 4 Test Procedure
          1. 4.5.4.4.1 Tuning Motor Drive FOC Parameters
          2. 4.5.4.4.2 Tuning Field Weakening and MTPA Control Parameters
          3. 4.5.4.4.3 Tuning Current Sensing Parameters
    6. 4.6 Performance Data and Results
      1. 4.6.1 Load and Thermal Test
      2. 4.6.2 Overcurrent Protection by External Comparator
      3. 4.6.3 Overcurrent Protection by Internal CMPSS
  10. 5Hardware Design Files
    1. 5.1 Schematics
    2. 5.2 PCB Layouts
    3. 5.3 Bill of Materials (BOM)
  11. 6Additional Information
    1. 6.1 Known Hardware or Software Issues
    2. 6.2 Trademarks
    3. 6.3 Terminology
  12. 7References
  13. 8Revision History

1.3 Specification

The TIEVM-MTR-HVINV specifications are listed in Table 1-1.

Table 1-1 Key System Specifications

Parameters

TEST CONDITIONSMINNOMMAXUNIT
SYSTEM INPUT/EXTERNAL POWER SUPPLY OUTPUT CHARACTERISTICS
Input Voltage (VINAC)–165230265VAC
Input Frequency (fLINE)–475063Hz
No Load Standby Power (PNL)VINAC = 230 V, Iout = 0 A–3.0–W
Input Current (IIN)VINAC = 230 V, Iout = IMAX–

8

–A

MOTOR INVERTER CHARACTERSITICS

PWM switching frequency (fSW)––15

20

kHz
Rated output power (POUT)VINAC = nom–500

750

W
Output current (IRMS)(1)VINAC = nom–

3

–A
Inverter efficiency (Ƞ)VINAC = nom, POUT = nom–98–%
Motor electrical frequency (f)VINAC = min to max20200400Hz
Fault protectionsOvercurrent, stall with recovery, undervoltage, overvoltage
Drive control method and featuresSensorless-FOC with three or single shunt resistors for current sensing
SYSTEM CHARACTERISTICS
Built-in auxiliary power supplyVINAC = min to max15 V ±10%, 200 mA , 3.3 V ±10%, 300 mA
Operating ambient TemperatureOpen frame–102555°C
Board sizeLength × width × height105 mm × 85 mm × 60 mmmm3
Attention:

TI intends this EVM to be operated in a lab environment only and does not consider the device to be a finished product for general consumer use.

TI Intends this EVM to be used only by qualified engineers and technicians familiar with risks associated with handling high-voltage electrical and mechanical components, systems, and subsystems.

DANGER:

High voltage! The board operates at voltages and currents that can cause shock, fire, or injury if not properly handled or applied. Electric shock possible when connecting board to live wire. Board should be handled with care by a professional.

For safety, use of isolated test equipment with overvoltage/overcurrent protection is required. If possible, tests should be conducted in an enclosure rated for high voltage testing.

WARNING: Hot surface! Contact can cause burns. Do not touch! Some components can reach high temperatures > 55°C when the board is powered on. The user must not touch the board at any point during operation or immediately after operating, as high temperatures can be present.
CAUTION: Do not leave the EVM powered when unattended.
Note:

TI recommends using an external power supply or power accessory which complies with applicable regional safety standards such as (by example) UL, CSA, VDE, CCC, PSE, and so forth.

1. Refer to output power and individual motor characteristics to determine output current.