TIDUF77 June   2024 MSPM0G1507

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F2800137
      2. 2.3.2 MSPM0G1507
      3. 2.3.3 DRV7308
      4. 2.3.4 UCC28911
      5. 2.3.5 TLV9062
      6. 2.3.6 TLV74033
      7. 2.3.7 ISO6721B
      8. 2.3.8 TMP6131
    4. 2.4 System Design Theory
      1. 2.4.1 Hardware Design
        1. 2.4.1.1 Modular Design
        2. 2.4.1.2 Auxiliary Flyback Power Supply
        3. 2.4.1.3 DC Link Voltage Sensing
        4. 2.4.1.4 Inrush Current Protection
        5. 2.4.1.5 Motor Phase Voltage Sensing
        6. 2.4.1.6 Motor Phase Current Sensing
        7. 2.4.1.7 Over Current Protection of DRV7308
        8. 2.4.1.8 Internal Overcurrent Protection for TMS320F2800F137
      2. 2.4.2 Three-Phase PMSM Drive
        1. 2.4.2.1 Field-Oriented Control of PM Synchronous Motor
          1. 2.4.2.1.1 Space Vector Definition and Projection
            1. 2.4.2.1.1.1 ( a ,   b ) ⇒ ( α , β ) Clarke Transformation
            2. 2.4.2.1.1.2 α , β ⇒ ( d ,   q ) Park Transformation
          2. 2.4.2.1.2 Basic Scheme of FOC for AC Motor
          3. 2.4.2.1.3 Rotor Flux Position
        2. 2.4.2.2 Sensorless Control of PM Synchronous Motor
          1. 2.4.2.2.1 Enhanced Sliding Mode Observer With Phase-Locked Loop
            1. 2.4.2.2.1.1 Mathematical Model and FOC Structure of an IPMSM
            2. 2.4.2.2.1.2 Design of ESMO for the IPMSM
            3. 2.4.2.2.1.3 Rotor Position and Speed Estimation With PLL
        3. 2.4.2.3 Field Weakening (FW) and Maximum Torque Per Ampere (MTPA) Control
        4. 2.4.2.4 Hardware Prerequisites for Motor Drive
          1. 2.4.2.4.1 Motor Current Feedback
            1. 2.4.2.4.1.1 Three-Shunt Current Sensing
            2. 2.4.2.4.1.2 Single-Shunt Current Sensing
          2. 2.4.2.4.2 Motor Voltage Feedback
  9. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Getting Started Hardware
      1. 3.1.1 Hardware Board Overview
      2. 3.1.2 Test Conditions
      3. 3.1.3 Test Equipment Required for Board Validation
    2. 3.2 Getting Started GUI
      1. 3.2.1 Test Setup
      2. 3.2.2 Overview of GUI Software
      3. 3.2.3 Setup Serial Port
      4. 3.2.4 Motor Identification
      5. 3.2.5 Spin Motor
      6. 3.2.6 Motor Fault Status
      7. 3.2.7 Tune Control Parameters
      8. 3.2.8 Virtual Oscilloscope
    3. 3.3 Getting Started C2000 Firmware
      1. 3.3.1 Download and Install Software Required for Board Test
      2. 3.3.2 Opening Project Inside CCS
      3. 3.3.3 Project Structure
      4. 3.3.4 Test Procedure
        1. 3.3.4.1 Build Level 1: CPU and Board Setup
          1. 3.3.4.1.1 Start CCS and Open Project
          2. 3.3.4.1.2 Build and Load Project
          3. 3.3.4.1.3 Setup Debug Environment Windows
          4. 3.3.4.1.4 Run the Code
        2. 3.3.4.2 Build Level 2: Open-Loop Check With ADC Feedback
          1. 3.3.4.2.1 Start CCS and Open Project
          2. 3.3.4.2.2 Build and Load Project
          3. 3.3.4.2.3 Setup Debug Environment Windows
          4. 3.3.4.2.4 Run the Code
        3. 3.3.4.3 Build Level 3: Closed Current Loop Check
          1. 3.3.4.3.1 Start CCS and Open Project
          2. 3.3.4.3.2 Build and Load Project
          3. 3.3.4.3.3 Setup Debug Environment Windows
          4. 3.3.4.3.4 Run the Code
        4. 3.3.4.4 Build Level 4: Full Motor Drive Control
          1. 3.3.4.4.1 Start CCS and Open Project
          2. 3.3.4.4.2 Build and Load Project
          3. 3.3.4.4.3 Setup Debug Environment Windows
          4. 3.3.4.4.4 Run the Code
          5. 3.3.4.4.5 Tuning Motor Drive FOC Parameters
          6. 3.3.4.4.6 Tuning Field Weakening and MTPA Control Parameters
          7. 3.3.4.4.7 Tuning Current Sensing Parameters
    4. 3.4 Test Results
      1. 3.4.1  Fast and clean Rising/Falling Edge
      2. 3.4.2  Inrush Current Protection
      3. 3.4.3  Thermal performance under 300VDC
      4. 3.4.4  Thermal performance under 220VAC
      5. 3.4.5  Overcurrent Protection by Internal CMPSS
      6. 3.4.6  IPM Efficiency with External Bias Supply under 300VDC
      7. 3.4.7  Board Efficiency with Onboard Bias Supply under 300VDC
      8. 3.4.8  Board Efficiency with External Bias Supply under 220VAC
      9. 3.4.9  Board Efficiency with Onboard Bias Supply under 220VAC
      10. 3.4.10 iTHD Test of Motor Phase Current
      11. 3.4.11 Standby Power Test
    5. 3.5 Migrate Firmware to a New Hardware Board
      1. 3.5.1 Configure the PWM, CMPSS, and ADC Modules
      2. 3.5.2 Setup Hardware Board Parameters
      3. 3.5.3 Configure Faults Protection Parameters
      4. 3.5.4 Setup Motor Electrical Parameters
    6. 3.6 Getting Started MSPM0 Firmware
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 Bill of Materials
      3. 4.1.3 PCB Layout Recommendations
      4. 4.1.4 Altium Project
      5. 4.1.5 Gerber Files
    2. 4.2 Software Files
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author

3.3.4.1 Build Level 1: CPU and Board Setup

Objectives learned in this build level:

  • Evaluate the open-loop operation of the system
  • Use the HAL object to set up the MCU controller and initialize the inverter
  • Verify the PWM and ADC driver modules
  • Become familiar with the operation of CCS

Because this system is running with open-loop control, the ADC measured values are only used for instrumentation purposes in this build level. Only bias power supply for MCU controller and gate drivers is used in this build level. The high-voltage AC and DC power supply are not implemented on the inverter.

In this build level, the board is executed in open-loop fashion with a fixed duty cycle. The duty cycles are set to 50% for the motor. This build level verifies the sensing of feedback values from the power stage and also operation of the PWM gate driver and makes sure there are no hardware issues. Additionally calibration of input and output voltage sensing can be performed in this build level. The software flow for this build level is shown in Figure 3-22.

TIDA-010273 Control Software Block Diagram: Build Level 1 – Offset ValidationFigure 3-22 Control Software Block Diagram: Build Level 1 – Offset Validation