TIDUF88 October   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1 Accuracy of Bus Voltage Measuring
      2. 2.2.2 Shunt Current Measuring
      3. 2.2.3 Insulation Impedance Monitor
    3. 2.3 Highlighted Products
      1. 2.3.1 BQ79731-Q1
      2. 2.3.2 TPSI2140-Q1
      3. 2.3.3 ISO7841
      4. 2.3.4 SN6507
      5. 2.3.5 TPS7B6950
  9. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements
    2. 3.2 Test Setup
    3. 3.3 Test Results
      1. 3.3.1 Bus Voltage Accuracy
      2. 3.3.2 Current Sensing Accuracy
      3. 3.3.3 Insulation Impedance Accuracy
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Tools and Software
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author

Current Sensing Accuracy

The test setup follows Figure 3-1. A high-precision voltage source provides eleven voltage test points from –75mV to 75mV to simulate shunt current range from –500A to 500A in a 150μΩ shunt. To verify the current resolution of the current sensing circuit, 1500μV (10A across the 150μΩ shunt) is applied.

Table 3-11 shows the current sensing accuracy data measured with BQ79731 CSADC1. The maximum error before calibration is 58.79μV. The maximum error after calibration is 9.87μV. Assuming the shunt resistance is 150μΩ, after calibration, the current accuracy is less than 0.007% when shunt current > 10A, and maximum 6.56mA absolute error when shunt current ≤ 10A.

Table 3-11 Current Sensing Accuracy Data
Simulator_
voltage (μV)
CSADC1 ACCURACY
BEFORE CALIBRATION
CSADC1 ACCURACY
AFTER CALIBRATION

SHUNT CURRENT SENSING
ACCURACY AFTER CALIBRATION

CSADC1_
Reading_
uncal (μV)
CSADC1_
uncal_
error (μV)
CSADC1_
reading_cal (μV)
CSADC1_cal_
error (μV)
Error (%) 150μΩ
SHUNT
CURRENT
ERROR (mA)
150μΩ
SHUNT
CURRENT (A)

–75000

–74941.21

58.79

–74990.13

9.87

–0.0001

65.82

–500.00

–2500

–2490.96

9.04

–2501.08

–1.08

0.0004

–7.20

–16.67

–1500

–1491.40

8.60

–1500.98

–0.98

0.0007

–6.56

–10.00

–250

–242.07

7.93

–250.99

–0.99

0.0039

–6.58

–1.67

–150

–142.01

7.99

–150.87

–0.87

0.0058

–5.77

–1.00

0

8.78

8.78

0.00

0.00

NA

0.03

0.00

150

159.25

9.25

150.56

0.56

0.0037

3.70

1.00

250

259.37

9.37

250.73

0.73

0.0029

4.85

1.67

1500

1507.90

7.90

1499.92

–0.08

–0.0001

–0.52

10.00

2500

2507.21

7.21

2499.77

–0.23

–0.0001

–1.54

16.67

75000

74968.64

–31.36

75000.00

0.00

0.0000

0.03

500.00

Figure 3-3 shows the shunt voltage accuracy curve measured with BQ79731 CSADC1.

TIDA-010272 CSADC1 Accuracy Curve Figure 3-3 CSADC1 Accuracy Curve