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This document contains information for TPSM54604 (B3QFN package) to aid in a functional safety system design. Information provided are:
Figure 1-1 shows the device functional block diagram for reference.
TPSM54604 was developed using a quality-managed development process, but was not developed in accordance with the IEC 61508 or ISO 26262 standards.
This section provides Functional Safety Failure In Time (FIT) rates for TPSM54604 based on two different industry-wide used reliability standards:
FIT IEC TR 62380 / ISO 26262 | FIT (Failures Per 109 Hours) |
---|---|
Total Component FIT Rate | 22 |
Die FIT Rate | 4 |
Package FIT Rate | 9 |
Passives FIT Rate | 9 |
The failure rate and mission profile information in Table 2-1 comes from the Reliability data handbook IEC TR 62380 / ISO 26262 part 11:
Table | Category | Reference FIT Rate | Reference Virtual TJ |
---|---|---|---|
5 | CMOS,
BICMOS Digital, analog / mixed | 25 FIT | 55°C |
The Reference FIT Rate and Reference Virtual TJ (junction temperature) in Table 2-2 come from the Siemens Norm SN 29500-2 tables 1 through 5. Failure rates under operating conditions are calculated from the reference failure rate and virtual junction temperature using conversion information in SN 29500-2 section 4.
The failure mode distribution estimation for TPSM54604 in Table 3-1 comes from the combination of common failure modes listed in standards such as IEC 61508 and ISO 26262, the ratio of sub-circuit function size and complexity and from best engineering judgment.
The failure modes listed in this section reflect random failure events and do not include failures due to misuse or overstress.
Die Failure Modes | Failure Mode Distribution (%) |
---|---|
No Output Voltage | 60% |
Output not in specification - voltage or timing | 25% |
Gate driver stuck on | 5% |
Power Good - False trip or fails to trip | 5% |
Short circuit any two pins | 5% |
The FMD in Table 3-1 excludes short circuit faults across the isolation barrier. Faults for short circuit across the isolation barrier can be excluded according to ISO 61800-5-2:2016 if the following requirements are fulfilled:
Creepage and clearance requirements should be applied according to the specific equipment isolation standards of an application. Care should be taken to maintain the creepage and clearance distance of a board design to ensure that the mounting pads of the isolator on the printed-circuit board do not reduce this distance.
This section provides a Failure Mode Analysis (FMA) for the pins of the TPSM54604. The failure modes covered in this document include the typical pin-by-pin failure scenarios:
Table 4-2 through Table 4-5 also indicate how these pin conditions can affect the device as per the failure effects classification in Table 4-1.
Class | Failure Effects |
---|---|
A | Potential device damage that affects functionality |
B | No device damage, but loss of functionality |
C | No device damage, but performance degradation |
D | No device damage, no impact to functionality or performance |
Figure 4-1 shows the TPSM54604 pin diagram. For a detailed description of the device pins please refer to the Pin Configuration and Functions section in the TPSM54604 data sheet.
Following are the assumptions of use and the device configuration assumed for the pin FMA in this section:
Pin Name | Pin No. | Description of Potential Failure Effect(s) | Failure Effect Class |
---|---|---|---|
VIN | 1, 14 | Device will not operate. No output voltage will be generated. Output capacitors will discharge through input short. Large reverse current can damage device. | A |
EN | 2 | Loss of ENABLE functionality. Device will remain in Shutdown mode. | B |
NC | 3, 10, 11 | Not connected to any circuitry within the module; no effect | D |
DNC | 4, 5 | Possible damage to internal circuits | A |
PGOOD | 6 | This is a valid connection for PGOOD output. PGOOD functionality will be lost. Damage to customer components connected to PGOOD input can occur. | B |
VOUT | 7, 8 | Loss of output voltage | B |
FB | 9 | The regulator will operate at maximum duty cycle. Output voltage will rise to nearly the input voltage (VIN) level. Possible damage to customer load, output stage components can occur, or both. No effect on device. | B |
AGND | 12 | No effect | D |
V5V | 13 | Fault mode will shut down device. | B |
PGND | 15 | No effect | D |
Pin Name | Pin No. | Description of Potential Failure Effect(s) | Failure Effect Class |
---|---|---|---|
VIN | 1, 14 | With both pins open: loss of output voltage. With one pin open: possible device damage. | A |
EN | 2 | Loss of enable functionality. Erratic operation; probable loss of regulation | B |
NC | 3, 10, 11 | Not connected to any circuitry within the module; no effect | D |
DNC | 4, 5 | No effect | D |
PGOOD | 6 | This is a valid connection for the PGOOD output. PGOOD functionality will be lost. | B |
VOUT | 7, 8 | Loss of output voltage | B |
FB | 9 | Loss of output volage regulation. Output voltage can rise or fall outside of intended regulation window. | B |
AGND | 12 | Loss of output voltage regulation. Possible damage to internal circuits | A |
V5V | 13 | This is a valid connection for V5V pin. | D |
PGND | 15 | Erratic operation; probable loss of regulation. Possible device damage | A |
Pin Name | Pin No. | Shorted to | Description of Potential Failure Effect(s) | Failure Effect Class |
---|---|---|---|---|
VIN | 1 | EN | This is a valid input for VIN. Enable functionality will be lost; the device will remain on. | B |
EN | 2 | NC | Loss of enable functionallity. Probable loss of regulation | B |
NC | 3 | DNC | NC pin is not connected to any circuitry within the module; no effect | D |
DNC | 4 | DNC | Possible damage to internal circuits | A |
DNC | 5 | PGOOD | Possible damage to internal circuits | A |
PGOOD | 6 | VOUT | Possible damge to internal circuits | A |
VOUT | 7 | PGND | Loss of output voltage | B |
VOUT | 8 | FB | Erratic operation; probable loss of regulation. Damage to internal circuits will occur for VOUT > 5.5 V. | A |
FB | 9 | NC | NC pin not connected to any circuitry within the module; no effect | D |
NC | 10 | NC | Neither pin connected to any circuitry within the module; no effect | D |
NC | 11 | AGND | NC pin not connected to any circuitry within the module; no effect | D |
AGND | 12 | V5V | Fault mode will shut down device. | B |
V5V | 13 | VIN | Damage to internal circuits for VIN > 5.5 V | A |
VIN | 14 | PGND | Device will not operate. No output voltage will be generated. Output capacitors will discharge through input short. Large reverse current can damage device. | A |
Pin Name | Pin No. | Description of Potential Failure Effect(s) | Failure Effect Class |
---|---|---|---|
VIN | 1, 14 | No effect. | D |
EN | 2 | No damage to device. Loss of enable functionality. | B |
NC | 3, 10, 11 | No effect. | C |
DNC | 4, 5 | Possible damage to internal circuits. | A |
PGOOD | 6 | Damage to internal circuits. | A |
VOUT | 7, 8 | The output voltage will rise to nearly the level of VIN. Customer load will be damaged. Possible damage to device. | A |
FB | 9 | Damage to internal circuits will occur for VIN > 5.5 V. | A |
AGND | 12 | Possible damage to internal circuits or package. | A |
V5V | 13 | Damage to internal circuits for VIN > 5.5 V. | A |
PGND | 15 | Device will not operate. No output voltage will be generated. Output capacitors will discharge through input short. Large reverse current may damage device. | A |