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The Texas Instruments PGA460 ultrasonic sensor signal conditioner acts as the driving source and receiving amplifier for the accompanying ultrasonic transducer. An ultrasonic module, therefore, does not perform uniformly across all application types because effectiveness of the ultrasonic module is primarily dependent on the characteristics of the transducer and external factors. This application report discusses how to best select the required components, including the transducer type, driving mode, and passive tuning components. After hardware selection, this document provides the procedure to configure the PGA460 settings based on the performance requirements of the application.
Several external factors determine the overall performance of the performance of the ultrasonic module. These factors include minimum required distance, maximum required distance, target size, target material, target speed, transducer placement, environmental noise, environmental temperature, and environmental stability. Without considering these factors, the user may not be able to detect the intended target with the recommended signal-to-noise (SNR) ratio of 3:1. A large SNR is required to reliably and repeatedly detect a target when using the PGA460-based threshold mapping.
Firstly, consider the minimum and maximum range requirements. A common range requirement for air-coupled ultrasonic transducer measurements is, but not limited to, object detection between 30 cm to 8 m. Short-range measurements are a challenge for single-transducer configurations, whereby the transducer acts as both the transmitting and receiving element. Because of the resonant behavior of transducers, residual energy will oscillate within the transducer for a short duration immediately after excitation. This short post-burst duration is referred to as the ringing or decay time. The decay time is based on the equivalent model of the transducer, how long and strongly the transducer is excited, the matched or unmatched resonance frequency of the driver components (based on secondary leakage inductance of the transformer), and resonant frequency offset from the center-frequency of the band-pass filter.
Section 4.4 presents the techniques on external matching network-compensation design for improved short-range performance. The matching network consists of inductive, capacitive, and resistive components, which can be optimized to reduce decay time and improve the minimum distance that can be measured using an ultrasonic sensor. Long-range measurements are less of a concern because the decay profile has typically subsided to the same level as the noise floor at the time of object detection. When using a dual-transducer (bi-static) configuration, which includes a separate transducer dedicated exclusively to transmitting, and another transducer dedicated to receiving, the decay time becomes irrelevant because the receiving transducer is only excited by the returning ultrasonic echo. Dual-transducer configurations are recommended for very short object detection (at nearly 0 cm).
Long-range detection must account for the attenuation of ultrasonic energy as it attenuates through air. The rate of attenuation is primarily dependent on frequency. The relationship of transducer frequency to maximum detectable distance is provided as the following:
↑ Frequency :: ↑ Resolution :: ↑ Narrower Directivity :: ↑ Attenuation :: ↓ Distance
Ultrasonic energy does not decay linearly across distance. Figure 3-1 shows the attenuation of sound pressure by distance and frequency.
The benefits of high-frequency transducers include an increase to resolution and focused directivity (forward facing beam pattern), but the disadvantage is the increase to attenuation. The rate at which the ultrasonic energy experiences scattering and absorption while propagating through the medium of air increases with frequency and therefore the decrease in maximum detectable distance.