Control systems like programmable
logic controller or motion controller are connected to sensors, actuators and drives
on the factory floor via different network topologies. The topology is the method of
wiring Ethernet cable in between different equipment so that all field devices are
logically connected to the control system.
The network topology methods described
below also depends on the type of industrial Ethernet protocol used, because some
protocols require a specific connection method and do not allow to use the other
described methods. For example, EtherCAT is typically wired in a line topology.
Some protocols do allow a combination
of multiple network topology. For example PROFINET and EtherNet/IP combine line and
star topology to logically connect all devices to the control system.
- Line Topology: Build as a
linear connection from the PLC to devices. Each device has two Ethernet ports to
forward the received Ethernet frame.
- Ring Topology: Adds
redundancy to the line topology by connecting the last device back to the PLC.
With some protocols the PLC sends out the Ethernet frame on both ports. In case
there is a ring-break between two devices, for example the Ethernet cable was
damaged and there in no link-up between the two devices, the PLC Ethernet frame
still reaches all devices in the network with the required process data.
- Star Topology: Uses
multi-port Ethernet switches to distribute Ethernet packets. This is often
combined with line topology. Note that typically specific industrial Ethernet
protocol specific Ethernet switches need to be used, such that, off-the-self
Ethernet switches does not work with an industrial Ethernet protocol or at least
performance degradation is expected.