This application note provides how to configure BQ25756 buck-boost charge controller for charging LiFePO4 batteries and supercapacitors.
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Lithium Iron Phosphate (LiFePO4) batteries offer good thermal stability and low risk of thermal runaway. LiFePO4 batteries also offer longer cycle life and high discharge current. Charging LiFePO4 batteries is similar process as Li-Ion batteries. However, there are few important voltage thresholds to be considered. Apart from the batteries, supercapacitors are a popular choice for backup power. Picking the correct charging device can maximize the charge life of both LiFePO4 batteries and supercapacitors. The BQ25756 buck-boost charge controller can be programmed to support both LiFePO4 batteries and supercapacitors.
LiFePO4 battery has some unique features compared to a Li-ion battery such as high thermal runaway temperatures, very high discharge current capability and high charge current. LiFePO4 batteries follow a similar charging profile to the Li-ion batteries. The device charges the battery in four phases.
Phase 1 – Trickle charge: When the battery heavily depleted, the battery voltage is very low and below the threshold VBAT_SHORT. The device employs low charge current called trickled charge to bring the battery voltage up above VBAT_SHORT.
Phase 2 – Pre-charge: When the battery voltage is above VBAT_SHORT but below VBATLOWV, the device charges the battery with pre-charge current in to bring the battery voltage above VBATLOWV. The pre-charge current is usually 20% of the fast charge current. For LiFePO4 battery, VBATLOWV is 55% of the fully charged voltage. For example, a one cell battery has charge voltage of 3.6 V and VBATLOWV = 1.98 V.
Phase 3 – Constant current: When the battery voltage is above VBATLOWV, the device charges the battery with a full fast charge current. This phase continues until the battery voltage reaches the charge regulation voltage. A one cell LiFePO4 battery typically has a regulation voltage 3.5 V to 3.65 V.
Phase 4 – Constant voltage: When the battery voltage reaches the regulation voltage, the charge current is tapered down and the battery voltage is held constant at the regulation voltage. When the battery voltage is above a recharge threshold and the current is below termination current, the device terminates charging. The recharge threshold VRECHG = 93% of the battery regulation voltage and termination current is typically 10% of the fast charge current.