SLUSAO7C September   2011  – July 2024 UCC28063

PRODUCTION DATA  

  1.   1
  2. Features
  3. Applications
  4. Description
  5. Revision History
  6. Pin Configuration and Functions
  7. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  8. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1  Principles of Operation
      2. 7.3.2  Natural Interleaving
      3. 7.3.3  On-Time Control, Maximum Frequency Limiting, and Restart Timer
      4. 7.3.4  Distortion Reduction
      5. 7.3.5  Zero-Current Detection and Valley Switching
      6. 7.3.6  Phase Management and Light-Load Operation
      7. 7.3.7  External Disable
      8. 7.3.8  Improved Error Amplifier
      9. 7.3.9  Soft Start
      10. 7.3.10 Brownout Protection
      11. 7.3.11 Dropout Detection
      12. 7.3.12 VREF
      13. 7.3.13 VCC
      14. 7.3.14 Control of Downstream Converter
      15. 7.3.15 System Level Protections
        1. 7.3.15.1 Failsafe OVP - Output Overvoltage Protection
        2. 7.3.15.2 Overcurrent Protection
        3. 7.3.15.3 Open-Loop Protection
        4. 7.3.15.4 VCC Undervoltage Lock-Out (UVLO) Protection
        5. 7.3.15.5 Phase-Fail Protection
        6. 7.3.15.6 CS-Open, TSET-Open and -Short Protection
        7. 7.3.15.7 Thermal Shutdown Protection
        8. 7.3.15.8 AC-Line Brownout and Dropout Protections
        9. 7.3.15.9 Fault Logic Diagram
    4. 7.4 Device Functional Modes
  9. Applications and Implementation
    1. 8.1 Application Information
    2. 8.2 Typical Application
      1. 8.2.1 Design Requirements
      2. 8.2.2 Detailed Design Procedure
        1. 8.2.2.1  Inductor Selection
        2. 8.2.2.2  ZCD Resistor Selection (RZA, RZB)
        3. 8.2.2.3  HVSEN
        4. 8.2.2.4  Output Capacitor Selection
        5. 8.2.2.5  Selecting (RS) For Peak Current Limiting
        6. 8.2.2.6  Power Semiconductor Selection (Q1, Q2, D1, D2)
        7. 8.2.2.7  Brownout Protection
        8. 8.2.2.8  Converter Timing
        9. 8.2.2.9  Programming VOUT
        10. 8.2.2.10 Voltage Loop Compensation
      3. 8.2.3 Application Curves
        1. 8.2.3.1 Input Ripple Current Cancellation with Natural Interleaving
        2. 8.2.3.2 Brownout Protection
  10. Power Supply Recommendations
  11. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  12. 11Device and Documentation Support
    1. 11.1 Device Support
      1. 11.1.1 Development Support
        1. 11.1.1.1 Related Parts
      2. 11.1.2 Device Nomenclature
        1. 11.1.2.1 Detailed Pin Description
    2. 11.2 Documentation Support
      1. 11.2.1 Related Documentation
    3. 11.3 Trademarks
    4. 11.4 Electrostatic Discharge Caution
    5. 11.5 Glossary
  13. 12Mechanical, Packaging, and Orderable Information

Selecting (RS) For Peak Current Limiting

The UCC28063 peak limit comparator senses the total input current and is used to protect the MOSFETs during inrush and over-load conditions. For reliability, the peak current limit (IPEAK) threshold in this design is set for 120% of the nominal maximum current that will be observed during power up, as shown in Equation 37.

Equation 37. UCC28063

A standard 15-mΩ metal-film current-sense resistor will be used for current sensing, as shown in Equation 38. The estimated power loss of the current-sense resistor (PRS) is less than 0.25 W during normal operation, as shown in Equation 39.

Equation 38. UCC28063
Equation 39. UCC28063

The most critical parameter in selecting a current-sense resistor is the surge rating. The resistor needs to withstand a short-circuit current larger than the current required to open the fuse (F1). I2t (ampere-squared- seconds) is a measure of thermal energy resulting from current flow required to melt the fuse, where I2t is equal to RMS current squared times the duration of the current flow in seconds. A 4-A fuse with an I2t of 14 A2s was chosen to protect the design from a short-circuit condition. To ensure the current-sense resistor has high-enough surge protection, a 15-mΩ, 500-mW, metal-strip resistor was chosen for the design. The resistor has a 2.5-W surge rating for 5 seconds. This result translates into 833 A2s and has a high-enough I2t rating to survive a short-circuit before the fuse opens, as described in Equation 40.

Equation 40. UCC28063