SNVAA84 October   2023 LMR36506

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Introduction
    1. 1.1 Topology Selection
    2. 1.2 From Buck to Fly-Buck-Boost Converter
  5. 2Specific Implementation of the Fly-Buck-Boost Converter
    1. 2.1 Schematic
    2. 2.2 Bill of Materials
  6. 3Test Results
    1. 3.1 Start-up Behavior
    2. 3.2 System Loop Stability
    3. 3.3 Thermal Behavior
    4. 3.4 VOUT Ripple and SW Node Waveforms
    5. 3.5 Efficiency Data
      1. 3.5.1 Efficiency Data for Balanced Loads
      2. 3.5.2 Efficiency Data for Unbalanced Loads
    6. 3.6 Load Regulation
      1. 3.6.1 Load Regulation for Balanced Loads
      2. 3.6.2 Load Regulation for Unbalanced Loads
  7. 4Summary
  8. 5References

From Buck to Fly-Buck-Boost Converter

The basics of how to use a buck converter in a fly-buck-boost topology are illustrated by Figure 1-1. The left side of this figure illustrates the standard buck, whereas the right side shows how a standard buck converter can be used in the fly-buck-boost topology.

To achieve this design, the buck converter is first converted into an inverting buck-boost topology. The needed modifications for that are shown in red. VOUT and GND label or symbol on the output of the buck converter needs to be interchanged as a first step. An additional bypass capacitor (Cbyp) is needed for bypassing the buck converter-IC U1 supply voltage. Schottky diode D3 avoids the possibility that U1 is overstressed by the charging current of Cbyp during start-up. Special care is required for the signals referred, directly, or through resistors or capacitors connected to ground in a normal buck converter. For example, for the GND-, FB-, EN-/UVLO-, PG-, RT- and VCC-pin of U1, the signals need to be referred in an inverting buck-boost to neg VOUT instead. The input voltage that can be applied to an inverting buck-boost converter is less than the input voltage that can be applied to the same buck converter. This relationship is because the GND-pin of the IC is connected to the negative output voltage Neg VOUT. Therefore, the input voltage across the converter-IC U1 is VIN + |Neg VOUT|.

GUID-20230906-SS0I-ZGQW-T2XW-W93143RMDTLQ-low.svg Figure 1-1 Buck Converter Versus Fly-Buck-Boost Converter

As a next step, the inverting buck-boost is converted into the desired fly-buck-boost topology by adding the components and connections shown in green. Those connections are a second winding (L2) on the existing inductor (L1), a rectifying Schottky diode (D1), an output capacitor (C1), and the clamping Zener diode (D2). The two windings L1 and L2 preferably have the same number of turns, resulting in a coupled inductor with a 1:1 turns ratio. Such configuration of inductors is available as off-the-shelf product from the majority of inductor manufacturers. The energy stored during the ON-time of the converter by L1 releases during the OFF-time by L1 and L2 through the low-side FET of U1 and the Schottky diode D1 to the output capacitors C2 and C1. Because of the 1:1 turns ratio across the windings, L1 and L2 have the same voltage during the OFF-time leading to a good match of the non-regulated positive output voltage (Pos VOUT) to the well-regulated negative output voltage (Neg VOUT). The remaining tolerances of the Pos VOUT are due to the temperature- and load-dependent forward voltage drop of D1 at medium-to-maximum output current on the Pos VOUT. At very low output current on Pos VOUT there is a slight rise of that rail caused by the peak rectification of unavoidable spikes. The latter behavior is addressed by the clamping Zener diode D2, which has a Zener voltage slightly larger than the maximum nominal voltage to be expected as Pos VOUT.