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  • 3-kW Phase-Shifted Full Bridge With Active Clamp Reference Design With > 270 W/in3 Power Density

    • TIDT275 April   2022

       

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  • 3-kW Phase-Shifted Full Bridge With Active Clamp Reference Design With > 270 W/in3 Power Density
  1.   Description
  2.   Features
  3.   Application
  4. 1Test Prerequisites
    1. 1.1 Voltage and Current Requirements
    2. 1.2 Dimensions
  5. 2Testing and Results
    1. 2.1 Efficiency Graphs
    2. 2.2 Efficiency Data
    3. 2.3 Load Regulation
  6. 3Waveforms
    1. 3.1 Steady State
  7. IMPORTANT NOTICE
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TEST REPORT

3-kW Phase-Shifted Full Bridge With Active Clamp Reference Design With > 270 W/in3 Power Density

Description

This reference design is a GaN-based 3-kW, phase-shifted full bridge (PSFB) targeting high-power density of 279 W/in3. The design employs an active clamp to minimize voltage stress on the secondary synchronous rectifier MOSFETs, enabling use of lower voltage rating MOSFETs with better figure-of-merit (FoM). PMP23126 uses 30-mΩ TI GaN on the primary side and silicon MOSFETs on the secondary side. The LMG3522 top side cooled GaN device with integrated driver and protection enables higher efficiency by maintaining ZVS over a wider range of operation compared to Si MOSFET. The PSFB operates at 100 kHz and achieves 80 plus Titanium when paired with the PMP23069.

Features

  • 279 W/in3 power density in an x-y dimension of less than 68-mm × 102-mm space and maximum height of 32 mm
  • Active clamp for minimizing voltage stress on SR MOSFET enabling use of lower FoM devices
  • Adaptive SR scheme to enable SR during freewheeling period for improved efficiency
  • GaN optimized with driver integration

Application

  • Merchant network and server PSU
  • Merchant telecom rectifiers

Board Side View
PSFB With Active Clamp Block Diagram
Board Top View

1 Test Prerequisites

 

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