TIDUF22 January   2023

 

  1.   Description
  2.   Resources
  3.   Features
  4.   Applications
  5.   5
  6. 1System Description
    1. 1.1 Key System Specifications
  7. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
      1. 2.2.1  6-W Auxiliary Power Supply
      2. 2.2.2  AC Input Current Sensing
      3. 2.2.3  DC Bus Voltage Sensing
      4. 2.2.4  AC Input Voltage Sensing
      5. 2.2.5  GaN Driving
      6. 2.2.6  Inrush Current Protection at Powering On
      7. 2.2.7  Overcurrent Protection
      8. 2.2.8  AC Input Undervoltage Protection
      9. 2.2.9  DC Bus Overvoltage Protection
      10. 2.2.10 GaN Temperature Monitor and Protection
      11. 2.2.11 Heat Sink Temperature Monitor and Protection
      12. 2.2.12 UART Heartbeat Report
      13. 2.2.13 Motor Control Interface
    3. 2.3 Highlighted Products
      1. 2.3.1 LMG352xR030
      2. 2.3.2 TMS320F28002x
      3. 2.3.3 UCC2871x
      4. 2.3.4 TLV906x
      5. 2.3.5 TPS54308
  8. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Hardware Requirements and Assembly
      1. 3.1.1 Test Equipment Requirements
    2. 3.2 Software Requirements
    3. 3.3 Test Setup
    4. 3.4 Test Results
      1. 3.4.1 Test Procedures
        1. 3.4.1.1 Test Procedures Under 90 VAC
        2. 3.4.1.2 Test Procedures Under 220 VAC
    5. 3.5 Performance Data: Efficiency, iTHD, and Power Factor
    6. 3.6 Functional Waveforms
      1. 3.6.1  Test Under 90 VAC, 800-Ω Load
      2. 3.6.2  Power-On Sequence Test Under 220 VAC
      3. 3.6.3  Waveform With Heavy Load
      4. 3.6.4  Buck Auxiliary Power Supply Tests
      5. 3.6.5  AC Drop Test
      6. 3.6.6  GaN Switching Performance
      7. 3.6.7  Thermal Test
      8. 3.6.8  Power-Off Sequence
      9. 3.6.9  Surge Test
      10. 3.6.10 Conducted Emission Test
  9. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 BOM
    2. 4.2 Documentation Support
    3. 4.3 Support Resources
    4. 4.4 Trademarks
  10. 5About the Author

2.2.5 GaN Driving

This design has an independent half-bridge GaN daughterboard as the switching leg, which makes the design easy to mounted to the main heat sink. The bottom GaN interfaces to DSP directly, while the top GaN needs an isolator ISO7721F since the reference point is different from DSP. This isolator also provides an isolated GaN FAULT signal to the MCU to create a one-shot trigger protection.

To power on the top GaN, a flybuck auxiliary power supply with the TPS43208 device is implemented to provide an isolated 15-V rail to the top GaN. This power supply also generates a non-isolated 3.3-V rail to ISO7721F and an AND gate of the SN74AHC1G108, which collects FAULT signals from both the top and bottom GaN and then reports the information to DSP.

The temperature signal of the bottom GaN is also routed to the digital-signal processor (DSP) which gives the measure of the junction temperature.