TIDUF31B May   2023  – September 2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 MSPM0G1507
      2. 2.3.2 UCC28881
      3. 2.3.3 UCC27712
      4. 2.3.4 TLV9064
      5. 2.3.5 TPS54202
  9. 3System Design Theory
    1. 3.1  High-Voltage Buck Auxiliary Power Supply
    2. 3.2  DC Bus Voltage Sensing
    3. 3.3  Motor Drive Stage
    4. 3.4  Bypass Capacitors
    5. 3.5  Phase Current Sensing With Two or Three Shunt Resistors
    6. 3.6  Phase Current Sensing With a Single Shunt Resistor
    7. 3.7  Hall-Effect Sensor or QEI Interface for Sensored Motor Control
    8. 3.8  DAC for Software Debug
    9. 3.9  Overcurrent Protection
    10. 3.10 Overtemperature Protection
    11. 3.11 Isolated UART port
    12. 3.12 Inverter Peak Power Capability
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 Hardware Board Overview
      2. 4.1.2 Test Equipment for Board Validation
    2. 4.2 Software Requirements
      1. 4.2.1 Getting Started MSPM0 Firmware
        1. 4.2.1.1 Download and Install Software Required for Board Test
        2. 4.2.1.2 Import the Project Into CCS
        3. 4.2.1.3 Compile the Project
        4. 4.2.1.4 Download Image and Spin Motor
    3. 4.3 Test Results
      1. 4.3.1 Test Setup
      2. 4.3.2 Auxiliary Power Supply Test
      3. 4.3.3 Current Open Loop Test
      4. 4.3.4 Overcurrent Protection Test
      5. 4.3.5 Motor Start-Up Sequence
      6. 4.3.6 Load Test
    4. 4.4 Migrate Firmware to a New Hardware Board
      1. 4.4.1 Configure the PWM, CMPSS, and ADC Modules
      2. 4.4.2 Motor and Control Parameters Tuning
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Author
  13. 7Revision History

1.1 Key System Specifications

PARAMETERS TEST CONDITION MIN NOM MAX UNIT
Input Voltage 165 230 265 VAC
Input Frequency 47 50 63 HZ
PWM Switching Frequency (ƒSW) 8 kHz
Rated Power Output (POUT) 1 kW
Output Current (IRMS) 3 A
Inverter Efficiency 97 %
Motor Electrical Frequency 30 100 200 Hz
Fault Protections Overcurrent, overvoltage, overtemperature, undervoltage
Drive Control Method Sensored motor control with Hall-effect or QEI; Sensorless motor control with 1, 2, or 3 shunt resistors
Operating Ambient Open Frame –10 25 55 °C
Built-in Auxiliary Power Supply VINAC = MIN to MAX 15V ±10%, 200mA
Board Size 140mm × 140mm × 40mm
WARNING:

TI intends this reference design to be operated in a lab environment only and does not consider the reference design to be a finished product for general consumer use.

TI Intends this reference design to be used only by qualified engineers and technicians familiar with risks associated with handling high-voltage electrical and mechanical components, systems, and subsystems.

High voltage! There are accessible high voltages present on the board. The board operates at voltages and currents that can cause shock, fire, or injury if not properly handled or applied. Use the equipment with necessary caution and appropriate safeguards to avoid injuring yourself or damaging property.

Hot surface! Contact can cause burns. Do not touch! Some components can reach high temperatures > 55°C when the board is powered on. The user must not touch the board at any point during operation or immediately after operating, as high temperatures can be present.

CAUTION:

Do not leave the design powered when unattended.