TIDUF56 January   2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F28P65x-Q1
      2. 2.3.2 DRV3255-Q1
      3. 2.3.3 LM25184-Q1
      4. 2.3.4 TCAN1044A-Q1
  9. 3System Design Theory
    1. 3.1 Three-Phase PMSM Drive
      1. 3.1.1 Field-Oriented Control of PM Synchronous Motor
        1. 3.1.1.1 Space Vector Definition and Projection
          1. 3.1.1.1.1 ( a ,   b ) ⇒ ( α , β ) Clarke Transformation
          2. 3.1.1.1.2 α , β ⇒ ( d ,   q ) Park Transformation
        2. 3.1.1.2 Basic Scheme of FOC for AC Motor
        3. 3.1.1.3 Rotor Flux Position
    2. 3.2 Field Weakening (FW) Control
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
      1. 4.1.1 Hardware Board Overview
      2. 4.1.2 Test Conditions
      3. 4.1.3 Test Equipment Required for Board Validation
    2. 4.2 Test Setup
      1. 4.2.1 Hardware Setup
      2. 4.2.2 Software Setup
        1. 4.2.2.1 Code Composer Studio™ Project
        2. 4.2.2.2 Software Structure
    3. 4.3 Test Procedure
      1. 4.3.1 Project Setup
      2. 4.3.2 Running the Application
    4. 4.4 Test Results
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
      3. 5.1.3 PCB Layout Recommendations
        1. 5.1.3.1 Layout Prints
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks

Test Results

In this section, the results of tests performed on the TIDM-02017 inverter system are presented. To test the traction inverter, the inverter was connected to a 48-V, 5.5-kW interior PMSM motor. The motor was mounted on a hysteresis dynamometer which generates mechanical load on the motor shaft. The control of the inverter, as mentioned previously, runs in torque mode. Therefore, the inverter generates the commanded torque and the speed of the motor is determined by the applied external load. This mode of testing mimics real-world operating scenarios for traction motor drives. For this test, the dynamometer operates in constant speed mode. In other words, the dynamometer generates the necessary load to regulate the speed of the motor to the set speed reference. Table 4-3 shows the results of the motor-dynamometer testing of the inverter for different reference speeds and torque (current) references. The motor shaft power measured by the dynamometer and input power measured by the DC source are also given. The test conditions and obtained power results are shown in Table 4-3. The test waveforms for the phase current and the DC bus voltage are shown in Figure 4-6, Figure 4-7, Figure 4-8, and Figure 4-9.

Table 4-3 Test Results of Traction Inverter Testing with Motor-Dynamometer Setup
REFERENCE
SPEED (RPM)
CURRENT
REFERENCE (A)
DYNAMOMETER
OUTPUT POWER (W)
DYNAMOMETER MEASURED TORQUE (N.M) INPUT
POWER (W)
2000 15 347 1.66 480
2000 55 1590 7.4 1800
2500 55 1310 5 1550
2500 65 1614 6.1 1870
2500 95 2453 9.36 2820
3000 95 1974 6.27 2400
3000 110 2556 8.13 3044
3500 135 3120 8.78 3811
3500 160 3873 10.7 4761
GUID-20231211-SS0I-HWCM-3MNC-SPHMN5FHFTGW-low.svgFigure 4-6 DC Bus Voltage and Phase Current Waveforms at Motor Speed = 2000 rpm, Current Reference = 55 A
GUID-20231211-SS0I-6Z8W-2MJZ-WTV3KSMKWVKR-low.svgFigure 4-7 DC Bus Voltage and Phase Current Waveforms at Motor Speed = 2500 rpm, Current Reference = 55 A
GUID-20231211-SS0I-J5KW-RLP8-NLQDQNJQ2ZZV-low.svgFigure 4-8 DC Bus Voltage and Phase Current Waveforms at Motor Speed = 3000 rpm, Current Reference = 95 A
GUID-20231211-SS0I-FQVX-NKXX-D3WJVQSWKDLB-low.svgFigure 4-9 DC Bus Voltage and Phase Current Waveforms at Motor Speed = 3500 rpm, Current Reference = 160 A