TIDUF60 December   2023

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Terminology
    2. 1.2 Key System Specifications
  8. 2System Overview
    1. 2.1 Block Diagram
    2. 2.2 Design Considerations
    3. 2.3 Highlighted Products
      1. 2.3.1 TMS320F2800137
      2. 2.3.2 MSPM0G1507
      3. 2.3.3 TMP6131
      4. 2.3.4 UCC28881
      5. 2.3.5 TPS54202
      6. 2.3.6 TLV9062
      7. 2.3.7 TLV74033
    4. 2.4 System Design Theory
      1. 2.4.1 Hardware Design
        1. 2.4.1.1 Modular Design
        2. 2.4.1.2 High-Voltage Buck Auxiliary Power Supply
        3. 2.4.1.3 DC Link Voltage Sensing
        4. 2.4.1.4 Motor Phase Voltage Sensing
        5. 2.4.1.5 Motor Phase Current Sensing
        6. 2.4.1.6 External Overcurrent Protection
        7. 2.4.1.7 Internal Overcurrent Protection for TMS320F2800F137
      2. 2.4.2 Three-Phase PMSM Drive
        1. 2.4.2.1 Field-Oriented Control of PM Synchronous Motor
          1. 2.4.2.1.1 Space Vector Definition and Projection
            1. 2.4.2.1.1.1 ( a ,   b ) ⇒ ( α , β ) Clarke Transformation
            2. 2.4.2.1.1.2 α , β ⇒ ( d ,   q ) Park Transformation
          2. 2.4.2.1.2 Basic Scheme of FOC for AC Motor
          3. 2.4.2.1.3 Rotor Flux Position
        2. 2.4.2.2 Sensorless Control of PM Synchronous Motor
          1. 2.4.2.2.1 Enhanced Sliding Mode Observer With Phase-Locked Loop
            1. 2.4.2.2.1.1 Mathematical Model and FOC Structure of an IPMSM
            2. 2.4.2.2.1.2 Design of ESMO for the IPMSM
            3. 2.4.2.2.1.3 Rotor Position and Speed Estimation With PLL
        3. 2.4.2.3 Field Weakening (FW) and Maximum Torque Per Ampere (MTPA) Control
        4. 2.4.2.4 Hardware Prerequisites for Motor Drive
          1. 2.4.2.4.1 Motor Current Feedback
            1. 2.4.2.4.1.1 Three-Shunt Current Sensing
            2. 2.4.2.4.1.2 Single-Shunt Current Sensing
          2. 2.4.2.4.2 Motor Voltage Feedback
  9. 3Hardware, Software, Testing Requirements, and Test Results
    1. 3.1 Getting Started Hardware
      1. 3.1.1 Hardware Board Overview
      2. 3.1.2 Test Conditions
      3. 3.1.3 Test Equipment Required for Board Validation
    2. 3.2 Getting Started GUI
      1. 3.2.1 Test Setup
      2. 3.2.2 Overview of GUI Software
      3. 3.2.3 Setup Serial Port
      4. 3.2.4 Motor Identification
      5. 3.2.5 Spin Motor
      6. 3.2.6 Motor Fault Status
      7. 3.2.7 Tune Control Parameters
      8. 3.2.8 Virtual Oscilloscope
    3. 3.3 Getting Started C2000 Firmware
      1. 3.3.1 Download and Install Software Required for Board Test
      2. 3.3.2 Opening Project Inside CCS
      3. 3.3.3 Project Structure
      4. 3.3.4 Test Procedure
        1. 3.3.4.1 Build Level 1: CPU and Board Setup
          1. 3.3.4.1.1 Start CCS and Open Project
          2. 3.3.4.1.2 Build and Load Project
          3. 3.3.4.1.3 Setup Debug Environment Windows
          4. 3.3.4.1.4 Run the Code
        2. 3.3.4.2 Build Level 2: Open-Loop Check With ADC Feedback
          1. 3.3.4.2.1 Start CCS and Open Project
          2. 3.3.4.2.2 Build and Load Project
          3. 3.3.4.2.3 Setup Debug Environment Windows
          4. 3.3.4.2.4 Run the Code
        3. 3.3.4.3 Build Level 3: Closed Current Loop Check
          1. 3.3.4.3.1 Start CCS and Open Project
          2. 3.3.4.3.2 Build and Load Project
          3. 3.3.4.3.3 Setup Debug Environment Windows
          4. 3.3.4.3.4 Run the Code
        4. 3.3.4.4 Build Level 4: Full Motor Drive Control
          1. 3.3.4.4.1 Start CCS and Open Project
          2. 3.3.4.4.2 Build and Load Project
          3. 3.3.4.4.3 Setup Debug Environment Windows
          4. 3.3.4.4.4 Run the Code
          5. 3.3.4.4.5 Tuning Motor Drive FOC Parameters
          6. 3.3.4.4.6 Tuning Field Weakening and MTPA Control Parameters
          7. 3.3.4.4.7 Tuning Current Sensing Parameters
    4. 3.4 Test Results
      1. 3.4.1 Load and Thermal Test
      2. 3.4.2 Overcurrent Protection by External Comparator
      3. 3.4.3 Overcurrent Protection by Internal CMPSS
    5. 3.5 Migrate Firmware to a New Hardware Board
      1. 3.5.1 Configure the PWM, CMPSS, and ADC Modules
      2. 3.5.2 Setup Hardware Board Parameters
      3. 3.5.3 Configure Faults Protection Parameters
      4. 3.5.4 Setup Motor Electrical Parameters
    6. 3.6 Getting Started MSPM0 Firmware
  10. 4Design and Documentation Support
    1. 4.1 Design Files
      1. 4.1.1 Schematics
      2. 4.1.2 Bill of Materials
      3. 4.1.3 PCB Layout Recommendations
      4. 4.1.4 Altium Project
      5. 4.1.5 Gerber Files
    2. 4.2 Software Files
    3. 4.3 Documentation Support
    4. 4.4 Support Resources
    5. 4.5 Trademarks
  11. 5About the Author
Mathematical Model and FOC Structure of an IPMSM

The sensorless FOC structure for an IPMSM is illustrated in Figure 2-18. In this system, the eSMO is used for achieving the sensorless control an IPMSM system, and the eSMO model is designed by utilizing the back EMF model together with a PLL model for estimating the rotor position and speed.

GUID-20211216-SS0I-0SHX-K4VR-ZJ20SHB4KD4S-low.svg Figure 2-18 Sensorless FOC Structure of an IPMSM System

An IPMSM consists of a three-phase stator winding (a, b, c axes), and permanent magnets (PM) rotor for excitation. The motor is controlled by a standard three-phase inverter. An IPMSM can be modeled by using phase a-b-c quantities. Through proper coordinate transformations, the dynamic PMSM models in the d-q rotor reference frame and the α-β stationary reference frame can be obtained. The relationship among these reference frames are illustrated in Equation 9. The dynamic model of a generic PMSM can be written in the d-q rotor reference frame as:

Equation 9. v d v q = R s + p L d - ω e L q ω e L d R s + p L q i d i q + 0 ω e λ p m

where

  • v d and v q are the q-axis and d-axis stator terminal voltages, respectively
  • i d and i q are the d-axis and q-axis stator currents, respectively
  • L d and L q are the q-axis and d-axis inductances, respectively
  • p is the derivative operator, a short notation of d d t
  • λ p m is the flux linkage generated by the permanent magnets
  • R s is the resistance of the stator windings
  • ω e is the electrical angular velocity of the rotor
GUID-20211216-SS0I-DKRH-VF4J-C99VMZB8BFDM-low.svg Figure 2-19 Definitions of Coordinate Reference Frames for PMSM Modeling

By using the inverse Park transformation as shown in Figure 2-19, the dynamics of the PMSM can be modeled in the α-β stationary reference frame as shown in Equation 10:

Equation 10. v α v β = R s + p L d ω e ( L d - L q ) - ω e ( L d - L q ) R s + p L q i α i β + e α e β

where

  • e α and e β are components of extended electromotive force (EEMF) in the α-β axis and can be defined as shown in Equation 11:
Equation 11. e α e β = λ p m + L d - L q i d ω e - s i n ( θ e ) c o s ( θ e )

According to Equation 10 and Equation 11, the rotor position information can be decoupled from the inductance matrix by means of the equivalent transformation and the introduction of the EEMF concept, so that the EEMF is the only term that contains the rotor pole position information. And then the EEMF phase information can be directly used to realize the rotor position observation. Rewrite the IPMSM voltage equation Equation 10 as a state equation using the stator current as a state variable:

Equation 12. i ˙ α i ˙ β = 1 L d - R s - ω e ( L d - L q ) ω e ( L d - L q ) - R s i α i β + 1 L d V α - e α V β - e β

Since the stator current is the only physical quantity that can be directly measured, the sliding surface is selected on the stator current path:

Equation 13. S x = i ^ α - i α i ^ β - i β = i ~ α i ~ β

where

  • i ^ α and i ^ β are the estimated currents
  • the superscript ^ indicates the estimated value
  • the superscript “˜” indicates the variable error which refers to the difference between the observed value and the actual measurement value