TIDUF64A December   2023  – August 2024

 

  1.   1
  2.   Description
  3.   Resources
  4.   Features
  5.   Applications
  6.   6
  7. 1System Description
    1. 1.1 Key System Specifications
    2. 1.2 PV Input with Boost Converter
    3. 1.3 Bidirectional DC/DC Converter
    4. 1.4 DC/AC Converter
  8. 2System Design Theory
    1. 2.1 Boost Converter
      1. 2.1.1 Inductor Design
      2. 2.1.2 Rectifier Diode Selection
      3. 2.1.3 MPPT Operation
    2. 2.2 Bidirectional DC/DC Converter
      1. 2.2.1 Inductor Design
      2. 2.2.2 Low-Voltage Side Capacitor
      3. 2.2.3 High-Voltage Side Capacitor
    3. 2.3 DC/AC Converter
      1. 2.3.1 Boost Inductor Design
      2. 2.3.2 DC-Link Capacitor
  9. 3System Overview
    1. 3.1 Block Diagram
    2. 3.2 Design Considerations
      1. 3.2.1 Boost Converter
        1. 3.2.1.1 High-Frequency FETs
        2. 3.2.1.2 Input Voltage and Current Sense
      2. 3.2.2 Bidirectional DC/DC Converter
        1. 3.2.2.1 High-Frequency FETs
        2. 3.2.2.2 Current and Voltage Measurement
        3. 3.2.2.3 Input Relay
      3. 3.2.3 DC/AC Converter
        1. 3.2.3.1 High-Frequency FETs
        2. 3.2.3.2 Current Measurements
        3. 3.2.3.3 Voltage Measurements
        4. 3.2.3.4 Auxiliary Power Supply
        5. 3.2.3.5 Passive Components Selection
    3. 3.3 Highlighted Products
      1. 3.3.1  TMDSCNCD280039C - TMS320F280039C Evaluation Module C2000™ MCU controlCARD™
      2. 3.3.2  LMG3522R030 650-V 30-mΩ GaN FET With Integrated Driver, Protection and Temperature Reporting
      3. 3.3.3  TMCS1123 - Precision Hall-Effect Current Sensor
      4. 3.3.4  AMC1302 - Precision, ±50-mV Input, Reinforced Isolated Amplifier
      5. 3.3.5  ISO7741 Robust EMC, Quad-channel, 3 Forward, 1 Reverse, Reinforced Digital Isolator
      6. 3.3.6  ISO7762 Robust EMC, Six-Channel, 4 Forward, 2 Reverse, Reinforced Digital Isolator
      7. 3.3.7  UCC14131-Q1 Automotive, 1.5-W, 12-V to 15-V VIN, 12-V to 15-V VOUT, High-Density > 5-kVRMS Isolated DC/DC Module
      8. 3.3.8  ISOW1044 Low-Emissions, 5-kVRMS Isolated CAN FD Transceiver With Integrated DC/DC Power
      9. 3.3.9  ISOW1412 Low-Emissions, 500kbps, Reinforced Isolated RS-485, RS-422 Transceiver With Integrated Power
      10. 3.3.10 OPA4388 Quad, 10-MHz, CMOS, Zero-Drift, Zero-Crossover, True RRIO Precision Operational Amplifier
      11. 3.3.11 OPA2388 Dual, 10-MHz, CMOS, Zero-Drift, Zero-Crossover, True RRIO Precision Operational Amplifier
      12. 3.3.12 INA181 26-V Bidirectional 350-kHz Current-Sense Amplifier
  10. 4Hardware, Software, Testing Requirements, and Test Results
    1. 4.1 Hardware Requirements
    2. 4.2 Note
    3. 4.3 Test Setup
      1. 4.3.1 Boost Stage
      2. 4.3.2 Bidirectional DC/DC Stage - Buck-Mode
      3. 4.3.3 DC/AC Stage
    4. 4.4 Test Results
      1. 4.4.1 Boost Converter
      2. 4.4.2 Bidirectional DC/DC Converter
        1. 4.4.2.1 Buck Mode
        2. 4.4.2.2 Boost Mode
      3. 4.4.3 DC/AC Converter
  11. 5Design and Documentation Support
    1. 5.1 Design Files
      1. 5.1.1 Schematics
      2. 5.1.2 BOM
    2. 5.2 Tools and Software
    3. 5.3 Documentation Support
    4. 5.4 Support Resources
    5. 5.5 Trademarks
  12. 6About the Authors
  13. 7Revision History

MPPT Operation

The power output from a PV panel depends on a few parameters, such as the irradiation received by the panel, panel voltage, panel temperature, and so forth. Correspondingly, the power output from a string of PV panels, depends on the individual conditions of the PV panels. The power output also varies continuously throughout the day as the conditions affecting the change. Figure 2-1 shows the I-V curve and the P-V curve of a single solar panel. The I-V curve represents the relationship between the panel output current and the output voltage. As the I-V curve in the figure shows, the panel current is at the maximum when the terminals are shorted and is at the lowest when the terminals are open and unloaded.

TIDA-010938 Solar Panel Characteristics
                    I-V and P-V Curves Figure 2-1 Solar Panel Characteristics I-V and P-V Curves

As shown, the maximum power obtained from the panel represented as PMAX at a point when the product of the panel voltage and the panel current is at the maximum. This point is designated as the maximum power point (MPP). Figure 2-2 and Figure 2-3 show examples of how each of the various parameters affect the output power from the solar panel. The graphs also show the variation in the power output of a solar panel as a function of irradiance. Observe in these graphs how the power output from a solar panel increases with the increase in irradiance and decreases with a decrease in irradiance. Also note that the panel voltage at which the MPP occurs also shifts with the change in irradiance. Similar concept can also be applied to a string inverter where the overall string voltage is monitored in addition to the string output current.

TIDA-010938 Solar Panel Output Power
                        Variation Under Different Irradiation Conditions Graph AFigure 2-2 Solar Panel Output Power Variation Under Different Irradiation Conditions Graph A
TIDA-010938 Solar Panel Output Power
                        Variation Under Different Irradiation Conditions Graph BFigure 2-3 Solar Panel Output Power Variation Under Different Irradiation Conditions Graph B

The challenge of automatically identifying the MPP of the panel is typically performed by employing MPPT algorithms in the system. The MPPT algorithm tries to operate the string at the maximum power point and uses a switching power stage to supply the load with the power extracted from the panel. Perturb and Observe (PO) is one of the most popular MPPT algorithms used. The fundamental principle behind this algorithm is simple and easy to implement in a microcontroller based system. The process involves slightly increasing or decreasing (perturbing) the operating voltage of a panel. Perturbing the string voltage is accomplished by changing the duty cycle of the converter. Assuming that the string voltage has been slightly increased and that this leads to an increase in the panel power, then another perturbation in the same direction is performed. If the increase in the string voltage decreases the panel power, then a perturbation in the negative direction is done to slightly lower the string voltage. By performing the perturbations and observing the power output, the system begins to operate close to the MPP of the string with slight oscillations around the MPP. The size of the perturbations determines how close the system is operating to the MPP. Occasionally this algorithm can become stuck in the local maxima instead of the global maxims, but this problem can be solved with minor tweaks to the algorithm. The PO algorithm is easy to implement and effective, and was chosen for this design.