LM3481-REF

330mW AC or DC Tiny Flyback Converter Power Supply Reference Design

LM3481-REF

Design files

Overview

The main purpose of the power supply is to convert the rectified AC Input to DC regulated current for 6 LEDs.  The power supply provides protection for the LEDs, limits the transient input voltage and protect against inrush current at plug in.  The overall power supply conformity (e.g. mains harmonics (EN), mains interference, international safety standards etc.) are not approved for all the applicable European Norms (EN).

This application note describes the design of a tiny AC or DC Flyback power supply.

It�s main purpose is to convert the rectified AC or DC Input to DC regulated output voltage. The power supply provides protection for this supply voltage, isolates the rest of the network from the output, limits the transient input voltage and protects against inrush current at plug in. The board fully complies to the EN55022 norm (Conductive average) and international safety standards. The secondary side is regulated at 3.3V. The controller is switching with a fixed frequency of 250 kHz. The heart of the power supply is the controller LM3481 current mode PWM from National Semiconductor.

The advantage of the proposed solution is using a standard off the shelf transformer, small solution size and high ambient operating temperature up to 85�C (105�C possible).

Based on the presented solution higher output power up to several Watt can also be achieved using the LM3481.

Features
 Input RangeOutput
  LM3481   Min 8.9 VDC  
  or 24 VAC  
  3.3 VDC  
  Max 40 VDC  
  or 24 VAC  
  100 mA  

The LM3481 integrates many features to simplify the Flyback converter implementation:

  • Hysteretic under-voltage shutdown protects the power stage from excessive stress if the input voltage is below the required minimum operating level.
  • Current mode control allows for simple type 2 control and protects the power MOSFET from over-current
  • Integrated 1A capable gate drive to provide rapid switching of the power MOSFET.
  • Internal soft start
  • Pulse skipping at light load
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

SNVC023.ZIP (733 K)

Files used for 3D models or 2D drawings of IC components

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM34812.97V to 48V High-Efficiency Controller for Boost, SEPIC and Flyback

Data sheet: PDF | HTML
AC/DC & DC/DC controllers (external FET)

LM3481-Q12.97-V to 48-V high-efficiency controller for boost, SEPIC and flyback, AEC-Q100 qualified

Data sheet: PDF | HTML

Start development

Software

Calculation tool

LM3481-FLYBACK-CALC LM3481 quick start calculator for Flyback

The LM3481 Flyback quick start calculator tool assist in the configuration of the power stage and the external components for the LM3481
Supported products & hardware

Supported products & hardware

Products
AC/DC & DC/DC controllers (external FET)
LM3481 2.97V to 48V High-Efficiency Controller for Boost, SEPIC and Flyback LM3481-Q1 2.97-V to 48-V high-efficiency controller for boost, SEPIC and flyback, AEC-Q100 qualified
Hardware development
Evaluation board
LM3481-FLYBACKEVM Isolated Flyback Topology Evaluation Module for LM3481 Boost Controller LM3481EVAL High Efficiency Boost Switching Controller Eval Board with 12 Volt Output LM3481SEPICEVAL LM3481 SEPIC Evaluation Board
Calculation tool

LM3481-SEPIC-CALC LM3481 quick start calculator for SEPIC

The LM3481 SEPIC quick start calculator tool assists in the configuration of the power stage and the external components for the LM3481 device.
Supported products & hardware

Supported products & hardware

Products
AC/DC & DC/DC controllers (external FET)
LM3481 2.97V to 48V High-Efficiency Controller for Boost, SEPIC and Flyback LM3481-Q1 2.97-V to 48-V high-efficiency controller for boost, SEPIC and flyback, AEC-Q100 qualified
Hardware development
Evaluation board
LM3481-FLYBACKEVM Isolated Flyback Topology Evaluation Module for LM3481 Boost Controller LM3481EVAL High Efficiency Boost Switching Controller Eval Board with 12 Volt Output LM3481SEPICEVAL LM3481 SEPIC Evaluation Board

Technical documentation

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Type Title Date
* User guide 330mW AC or DC Tiny Flyback Converter Power Supply Reference Design User Guide Jan. 27, 2012

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