PMP23287

Class 6, PoE, PD, 24-V, 2.5-A active-clamp forward converter reference design

PMP23287

Design files

Overview

This reference design implements a Power over Ethernet (PoE) power device (PD) active clamp forward converter with 24-V and 2.5-A outputs. A TPS23730 PD with integrated pulse width modulator (PWM) controller provides all the necessary functions to implement the PoE PD and PWM control for the active clamp forward converter. This design uses secondary-side regulation (SSR) with an optocoupler feedback.

Features
  • IEEE802.3bt Type 3 compliant PoE PD
  • Integrated PWM controller for flyback or active clamp forward configuration
  • Frequency dithering for EMI reduction
  • Soft-start control with advanced startup and hiccup-mode overload protection
  • Soft stop shutdown
  • Optional adapter input
Output voltage options PMP23287.1
Vin (Min) (V) 37
Vin (Max) (V) 57
Vout (Nom) (V) 24
Iout (Max) (A) 2.5
Output Power (W) 60
Isolated/Non-Isolated Isolated
Input Type DC
Topology Forward- Active Clamp
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT311.PDF (1543 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMAY3.PDF (506 K)

Detailed schematic diagram for design layout and components

TIDMAY4A.PDF (187 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMAY5.PDF (444 K)

Detailed overview of design layout for component placement

TIDMAY7.ZIP (2644 K)

Files used for 3D models or 2D drawings of IC components

TIDCGA7.ZIP (772 K)

Design file that contains information on physical board layer of design PCB

TIDMAY6.PDF (2023 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

MOSFETs

CSD19538Q2100-V, N channel NexFET™ power MOSFET, single SON 2 mm x 2 mm, 59 mOhm

Data sheet: PDF | HTML
Powered devices

TPS23730IEEE 802.3bt type-3 class 1-6 PoE 2 PD with high efficiency DC-DC controller

Data sheet: PDF | HTML
Shunt voltage references

TL431Adjustable precision shunt regulator

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report Class 6, PoE PD Active Clamp Forward Converter (24 V, 2.5 A) Reference Design PDF | HTML Oct. 20, 2022

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