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PMP41015

40-W AC-DC isolated power supply reference design for industrial PLC application

PMP41015

Design files

Overview

This reference design provides 40W isolated 24-V and 5-V output with fly-back topology. The power supply can be powered from 90-264VAC Input. This design uses valley switching fly-back controller UCC28740 controller. The design achieves peak efficiency 86% and can support 3000uF capacitive load with startup time less than 500mS, it is a single side component placement PCB design which benefit manufacture cost.

Features
  • Universal AC Input range 90Vac to 264Vac

  • 86% peak Efficiency

  • Startup time < 500mS at 3000uF output capacitor full load condition

  • Provide AC zero crossing signal

  • Single side component placement PCB design

  • Pass EMI 

Output voltage options PMP41015.1 PMP41015.2
Vin (Min) (V) 90 90
Vin (Max) (V) 264 264
Vout (Nom) (V) 24 5
Iout (Max) (A) 1.5 1.1
Output Power (W) 36 5.5
Isolated/Non-Isolated Isolated Isolated
Input Type AC AC
Topology Flyback- Quasi Resonant Flyback- Quasi Resonant
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

PDF | HTML
TIDT368.PDF (2447 K)

Test results for the reference design, including efficiency graphs, test prerequisites and more

TIDMD62.PDF (316 K)

Detailed schematic diagram for design layout and components

TIDMD63.PDF (162 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMD64.PDF (251 K)

Detailed overview of design layout for component placement

TIDMD66.ZIP (1653 K)

Files used for 3D models or 2D drawings of IC components

TIDCGQ7.ZIP (856 K)

Design file that contains information on physical board layer of design PCB

TIDMD65.PDF (2142 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

UCC28740Constant-Voltage, Constant-Current (CVCC) Flyback controller with Secondary Side Regulation (SSR)

Data sheet: PDF | HTML
AC/DC & DC/DC converters (integrated FET)

LMR33620SIMPLE SWITCHER® 3.8V to 36V, 2A Synchronous Buck Converter With Ultra-Low EMI

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Test report 40W AC-DC Isolated Power Supply Reference Design for Industrial PLC Application PDF | HTML Aug. 12, 2024

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