TIDA-00781

12W SEPIC Power Supply Reference Design for Industrial Applications

TIDA-00781

Design files

Overview

The TIDA-00781 is a 12W SEPIC power supply reference design for industrial applications. It takes 12V nominal input voltage, and generates a 12V @ 1A output with 92% peak efficiency. The SEPIC converter topology allows voltage step-up and step-down conversion. The design covers a wide input range of 2.5V to 20V with a minimum start-up input voltage of 3.5V. When using a noisy 12V supply, the design can operate uninterrupted while maintaining a regulated 12V output. The reference design features the LM3481 as the SEPIC controller and uses a single coupled inductor to achieve compact solution size. The component area of the SEPIC is about 39 x 26 mm (1.5 x 1 inch). The reference board is layout-optimized for improved EMI performance.

The design can also use the output voltage to operate, which means after the output voltage reaches 12V under normal operating conditions, the input voltage can be reduced to as low as 2.5V with the system still maintaining output voltage regulation within 5%. Note that at input voltage of 2.5V, the high input current causes the inductor to heat up to over 130°C so this is not a recommended operating condition.

Features
  • Input: 2.5V to 20V (3.5V minimum start-up), IC capable up to 48V input
  • Outputs: 12V @ 1A
  • 12W total output power
  • Peak efficiency 92%
  • Switching frequency 500kHz
  • Output voltage ripple less than 50mV
  • Compact 4 layer board, 1oz outer, 0.5oz inner copper layers
  • Board Size: 76.2x54.8mm; solution size: 710.3 mm2
Output voltage options TIDA-00781.1
Vin (Min) (V) 2.5
Vin (Max) (V) 20
Vout (Nom) (V) 12
Iout (Max) (A) 1
Output Power (W) 12
Isolated/Non-Isolated Non-Isolated
Input Type DC
Topology Sepic- CCM
??image.gallery.download_en_US?? View video with transcript Video

A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUAX8.PDF (1148 K)

Reference design overview and verified performance test data

TIDRIE3.PDF (261 K)

Detailed schematic diagram for design layout and components

TIDRIE4.PDF (103 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDCBA3.ZIP (318 K)

Design file that contains information on physical board layer of design PCB

Products

Includes TI products in the design and potential alternatives.

AC/DC & DC/DC controllers (external FET)

LM34812.97V to 48V High-Efficiency Controller for Boost, SEPIC and Flyback

Data sheet: PDF | HTML
MOSFETs

CSD18503Q5A40-V, N channel NexFET™ power MOSFET, single SON 5 mm x 6 mm, 4.3 mOhm

Data sheet: PDF | HTML

Technical documentation

star
= Top documentation selected by TI
No results found. Please clear your search and try again.
View all 1
Type Title Date
* Design guide TIDA-00781 Test Results Oct. 19, 2015

Support & training

TI E2E™ forums with technical support from TI engineers

View all forum topics

Content is provided "as is" by TI and community contributors and does not constitute TI specifications. See terms of use.

If you have questions about quality, packaging or ordering TI products, see TI support. ​​​​​​​​

Videos