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TIDA-010948

6-axis motor control reference design with position feedback and industrial communication protoco

TIDA-010948

Design files

Overview

This reference design showcases the ability of using two TI Sitara™ MCU-AM243x devices to handle a Simple Open Real-Time Ethernet Gigabit (SORTE_G) connected motor drive with six-axis control. The design includes one 800MHz R5F core on one AM243x device to perform closed-loop Field Oriented Control with a 62.5μs cycle time for six independent motors with incremental encoders. One programmable real-time unit (PRU) core of this AM243x acts as the SORTE_G controller to send requests and receive the 6-axis motor angles. The PRU core of another AM243x device acts as the SORTE_G device to send 6-axis motor angles which are decoded by other PRU cores on this AM243x to the controller side in every cycle. The AM243x can also support both multiprotocol absolute encoders and multiprotocol industrial Ethernet.

Features
  • 18-channel EPWM and 18-channel ICSSG_PRU PWM to generate PWM waveforms based on the output of six FOC loops
  • 12-channel Sigma-Delta filtering firmware with continuous sampling and load sharing between PRU cores for phase-current feedback from six directly-connected motors
  • SORTE_G firmware implemented by ICSSG. Includes an extend option for EtherCAT®, PROFINET®, or Gigabit TSN
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A fully assembled board has been developed for testing and performance validation only, and is not available for sale.

Design files & products

Design files

Download ready-to-use system files to speed your design process.

TIDUFB4.PDF (3715 K)

Reference design overview and verified performance test data

TIDMDR2.ZIP (2715 K)

Detailed schematic diagram for design layout and components

TIDMDR3.ZIP (361 K)

Complete listing of design components, reference designators, and manufacturers/part numbers

TIDMDR4.ZIP (1500 K)

Detailed overview of design layout for component placement

TIDMDR6.ZIP (21212 K)

Files used for 3D models or 2D drawings of IC components

TIDCGU9.ZIP (2770 K)

Design file that contains information on physical board layer of design PCB

TIDMDR5.ZIP (10554 K)

PCB layer plot file used for generating PCB design layout

Products

Includes TI products in the design and potential alternatives.

Arm Cortex-R MCUs

AM2434Quad-core Arm® Cortex®-R5F-based MCU with industrial communications and security up to 800 MHz

Data sheet: PDF | HTML
BLDC drivers

DRV831640-V max 8-A peak 3-phase motor driver with integrated current sensing and integrated FETs

Data sheet: PDF | HTML
Precision ADCs

AMC1035Precision delta-sigma modulator with ±1-V bipolar input and 2.5-V reference output

Data sheet: PDF | HTML
RS-485 & RS-422 transceivers

THVD14503.3-V to 5-V RS-485 transceiver with ±18-kV IEC ESD protection

Data sheet: PDF | HTML

Technical documentation

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Type Title Date
Design guide 6-Axis Motor Control With Position Feedback and Industrial Communication Protocols Reference Design Dec. 31, 2024

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