The BQ76905 device supports a random
connection sequence of cells to the device during pack manufacturing. For example, cell-4 in
a 5-cell stack might be first connected at the input terminals leading to pins VC4A/VC4B and
VC3A/VC3B. Then, cell-2 may be connected at the input terminals leading to pins VC2 and VC1,
and so on. It is not necessary to connect the negative terminal of cell-1 first at VC0. As
another example, consider a cell stack that is already assembled and cells already
interconnected to each other, then the stack is connected to the PCB through a connector,
which is plugged or soldered to the PCB. In this case, the sequence order in which the
connections are made to the PCB can be random in time, they do not need to be controlled in
a certain sequence. Before cells are attached, short pins VC3A and VC3B together, and short
pins VC4A and VC4B together on the PCB.
There are some restrictions to how the cells
are connected during manufacturing:
Note: The cells in a stack cannot
be randomly connected to any VC pin on the device, such as the lowest cell (cell-1)
connected to VC5, while the top cell (cell-5) is connected to VC2, and so on. It is
important to connect the cells in the stack in ascending pin order, with the lowest cell
(cell-1) connected between VC1 and VC0, the next higher voltage cell (cell-2) connected
between VC2 and VC1, and so on.
- The random cell connection support is
possible due to high voltage tolerance on pins VC1–VC5.
Note: VC0 has a lower voltage tolerance. This
is because VC0 should be connected through the series cell input resistor to the VSS
pin on the PCB, before any cells are attached to the PCB. Thus, the VC0 pin voltage is
expected to remain close to the VSS pin voltage during cell attach. If VC0 is not
connected through the series resistor to VSS on the PCB, then cells cannot be
connected in random sequence.
- Each of the VC1–VC5 pins includes a
diode between the pin and the adjacent lower cell input pin (that is, between VC5 and
VC4A, between VC4B and VC3A, and so on), which is reverse biased in normal operation.
This means an upper cell input pin should not be driven to a low voltage while a lower
cell input pin is driven to a higher voltage, since this would forward bias these
diodes. During cell attach, the cell input terminals should generally be floating before
they are connected to the appropriate cell. It is expected that transient current will
flow briefly when each cell is attached, but the cell voltages will quickly stabilize to
a state without DC current flowing through the diodes. However, if a large capacitance
is included between a cell input pin and another terminal (such as VSS or another cell
input pin), the transient current may become excessive and lead to device heating.
Therefore, it is recommended to limit capacitances applied at each cell input pin to the
values recommended in the specifications.