SLVSCD1C December   2013  – November 2015 TPS92561

PRODUCTION DATA.  

  1. Features
  2. Applications
  3. Description
  4. Revision History
  5. Pin Configuration and Functions
  6. Specifications
    1. 6.1 Absolute Maximum Ratings
    2. 6.2 ESD Ratings
    3. 6.3 Recommended Operating Conditions
    4. 6.4 Thermal Information
    5. 6.5 Electrical Characteristics
    6. 6.6 Typical Characteristics
  7. Detailed Description
    1. 7.1 Overview
    2. 7.2 Functional Block Diagram
    3. 7.3 Feature Description
      1. 7.3.1 Basics of Operation
      2. 7.3.2 Sample Scope Capture
      3. 7.3.3 Output Current Control (ADJ, SEN)
      4. 7.3.4 Overcurrent Protection
      5. 7.3.5 Overvoltage Protection (OVP)
      6. 7.3.6 VCC Bias Supply and Start-Up
      7. 7.3.7 VCC and VP Connection
    4. 7.4 Device Functional Modes
  8. Application and Implementation
    1. 8.1 Application Information
      1. 8.1.1 Setting the Output Current
      2. 8.1.2 Selecting an Inductance
      3. 8.1.3 Important Design Consideration: Diode in Parallel With Sense Resistance
      4. 8.1.4 Gate Driver Operation
      5. 8.1.5 Output Bulk Capacitor
      6. 8.1.6 Phase Dimming
      7. 8.1.7 Example Circuits
    2. 8.2 Typical Applications
      1. 8.2.1 Offline Boost Schematic for Design Example
        1. 8.2.1.1 Design Requirements
        2. 8.2.1.2 Detailed Design Procedure
          1. 8.2.1.2.1 Set the LED Current
            1. 8.2.1.2.1.1 Calculate ADJ Pin Resistors
            2. 8.2.1.2.1.2 Calculate the Current Sense Resistor
            3. 8.2.1.2.1.3 Calculate the SEN Pin Series Resistance
          2. 8.2.1.2.2 Calculate OVP Pin Resistors
          3. 8.2.1.2.3 Calculate Inductor Value and Ripple Current
          4. 8.2.1.2.4 Calculate the Output Capacitor Value
      2. 8.2.2 11-W, 120-VAC Input, 225-V Output, Offline Boost Design Example
        1. 8.2.2.1 Design Requirements
        2. 8.2.2.2 Detailed Design Procedure
          1. 8.2.2.2.1 Set the LED Current
            1. 8.2.2.2.1.1 Calculate ADJ Pin Resistors
            2. 8.2.2.2.1.2 Calculate the Current Sense Resistor
            3. 8.2.2.2.1.3 Calculate the SEN Pin Series Resistance
          2. 8.2.2.2.2 Calculate OVP Pin Resistors
          3. 8.2.2.2.3 Calculate Inductor Value and Ripple Current
          4. 8.2.2.2.4 Calculate the Output Capacitor Value
        3. 8.2.2.3 Application Curve
  9. Power Supply Recommendations
  10. 10Layout
    1. 10.1 Layout Guidelines
    2. 10.2 Layout Example
  11. 11Device and Documentation Support
    1. 11.1 Documentation Support
      1. 11.1.1 Related Documentation
    2. 11.2 Community Resources
    3. 11.3 Trademarks
    4. 11.4 Electrostatic Discharge Caution
    5. 11.5 Glossary
  12. 12Mechanical, Packaging, and Orderable Information

Package Options

Mechanical Data (Package|Pins)
Thermal pad, mechanical data (Package|Pins)
Orderable Information

8 Application and Implementation

NOTE

Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality.

8.1 Application Information

8.1.1 Setting the Output Current

Using the desired ADJ reference voltage, the input current can be calculated using Equation 3.

Equation 3. TPS92561 eq_Iin_SLVSCD1.gif

where

  • VADJ can be DC, rectified AC derived, or other source.

If VADJ is derived from a voltage divider from the input rectified AC, we can solve for the R9 resistor divider value based on, for example, a VADJ voltage of 150 mV, an R17 value of 374 Ω, and the average value of the sine wave:

Equation 4. TPS92561 eq_vADJ_SLVSCD1.gif
TPS92561 SetOP_Current_SLVSCD1.gif Figure 11. TPS92561 ADJ Connection

To find the RSENSE value, where ƞ is the converter efficiency, assume 0.9.

Equation 5. TPS92561 eq_Rsense_SLVSCD1.gif

8.1.2 Selecting an Inductance

The TPS92561 device is hysteretic. Therefore, switching transitions are based on the sensed current in the inductor. There is no direct control of the switching frequency other then the relationship of the comparator hysteresis to the inductor ripple. A typical switching frequency of an off-line converter using a rectified AC injected reference could vary up to 50 kHz over a line cycle. This creates a spread-spectrum effect and helps reduced conducted EMI.

A typical line injected (using a divided down rectified AC as the reference) hysteretic boost converter reaches the peak switching frequency when VLED = 2 × VRECTIFIED AC, or when the duty cycle D = 0.5. We call this operating point VIN-FSW-PK. Use this voltage as the typical operating point for the design equations. Solve for the VIN-FSW-PK term based on Equation 6.

Equation 6. TPS92561 EQ_1_SLVSCD1.gif

Select the approximate highest desired frequency (for example, fSW-PK of 65 kHz could be used), then design the SEN pin filter with corner frequency equal to fSW-PK. The filter and the internal hysteresis define the inductor ripple for a given inductance. This has the effect of increasing the SEN pin hysteresis VSEN-HYS-2 to approximately 140 mV. Select a C12 value between 1000 and 4700 pF. Solve for the resistor R12 in the filter based on Equation 7.

Equation 7. TPS92561 EQ_2_SLVSCD1.gif
TPS92561 SEN_Filter_SLVSCD1.gif Figure 12. Current Sense

With the effective hysteresis, calculate the inductor peak-to-peak, ΔiL-PP ripple current using:

Equation 8. TPS92561 EQ_5_SLVSCD1.gif

To find the converter inductance, L, substitute into:

Equation 9. TPS92561 EQ_6_SLVSCD1.gif

To further aid in the converter design, see the TPS92561 design tool (SLUC517).

8.1.3 Important Design Consideration: Diode in Parallel With Sense Resistance

Figure 12 shows a diode in use in parallel with the RSENSE resistor. The diode clamps the SEN pin voltage when the boost converter is first powered up. Because a boost converter utilizes a diode connected to the output, the output capacitor is charged immediately when power is applied.

CAUTION

The current charging the output capacitor when VIN is applied flows through the sense resistors, and if it is not clamped by the diode, can exceed the TPS92561 SEN pin rating, which may damage the device.

8.1.4 Gate Driver Operation

An additional aid to converter operation and radiated EMI is to slow the main FET switching speed. This can be accomplished by adding a resistor in series with the FET gate. A fast turn off diode across the resistor could also be implemented to improve efficiency. For off-line designs, use a gate resistance value ≥ 75 Ω.

As in all power converters grounding and layout are key considerations. Give careful attention to the layout of the sense resistors, GND pin, VCC, and SRC connections, as well as the FET Gate and Source connections. All should follow short and low-inductance paths. For examples, see the TPS92561 EVM User's Guide, Using the TPS92561 Off-Line Boost LED Driver (SLUUAU9).

8.1.5 Output Bulk Capacitor

The required output bulk capacitor, CBULK, stores energy during the input voltage zero crossing interval and limits the twice the line frequency ripple component flowing through the LEDs. Equation 10 describes the calculation of the output capacitor value.

Equation 10. TPS92561 eq_cBULK_SLVSCD1.gif

where

  • RLED is the dynamic resistance of LED string
  • ILED(ripple) is the peak-to-peak LED ripple current
  • fL is line frequency

RLED is found by computing the difference in LED forward voltage divided by the difference in LED current for a given LED using the manufacturer’s VF versus IF curve. For more details, see application report, AN-1656 Design Challenges of Switching LED Drivers (SNVA253).

In typical applications, the solution size becomes a limiting factor and dictates the maximum dimensions of the bulk capacitor. When selecting an electrolytic capacitor, manufacturer recommended de-rating factors should be applied based on the worst case capacitor ripple current, output voltage, and operating temperature to achieve the desired operating lifetime.

8.1.6 Phase Dimming

After following the design procedure for a TPS92561 non-dimming design, the creation of a TRIAC dimmer compatible design only requires the addition of an input snubber (R-C), as shown in Figure 15. Ideally, a capacitor value of 3× the input filter capacitance would be implemented to ensure sufficient damping of the input filter resonance. However, capacitance values as low as 2× tested successfully. If the input voltage is used to provide the converter reference, dimming occurs naturally with the decreasing ADJ set point and decreased power transfer due to shorter line-cycle conduction times.

8.1.7 Example Circuits

Target LED lamp applications include:

  • A-15, A-19, A-21, A-23
  • R-20, R-25, R-27, R-30, R-40
  • PS-25, PS-30, PS-35
  • BR-30, BR-38, BR-40
  • PAR-20, PAR-30, PAR-30L
  • MR-16, GU-10
  • G-25, G-30, G-40

Applications also include: fluorescent replacement, recessed (canister) type lighting replacement, and new LED-specific lighting form factors.

TPS92561 alt_boost_SLVSCD1.gif Figure 13. Offline Boost Configuration With Auxiliary Winding and Linear Regulator for Start-Up
TPS92561 fbd_offline_boost_reg_SLVSCD1.gif Figure 14. Offline Boost With Linear Regulator from Input Rectified AC
TPS92561 TypAppFull_SLVSCD1.gif Figure 15. Offline Boost With Linear Regulator from VLED+,THD Improvement Resistor, Peak Power Limit Circuit, EMI Filter, and Snubber for TRIAC Dimming
TPS92561 MR16_SLVSCD1.gif Figure 16. Closed-Loop Regulated E-Transformer Compatible, Non-TRIAC Dimmable Boost for AR111 and MR16 Lamps

8.2 Typical Applications

8.2.1 Offline Boost Schematic for Design Example

TPS92561 appex_SLVSCD1.gif Figure 17. Offline Boost Schematic

8.2.1.1 Design Requirements

  • RMS Input Voltage: VIN-RMS
  • LED Stack Voltage: VLED
  • LED Current: ILED
  • LED String Total Dynamic Resistance: RLED
  • LED Ripple Current: ILED(ripple)
  • Maximum Switching Frequency: fSW-PK
  • Over-voltage Protection Level: VOVP
  • Approximate Efficiency: η

8.2.1.2 Detailed Design Procedure

8.2.1.2.1 Set the LED Current

8.2.1.2.1.1 Calculate ADJ Pin Resistors

Calculate the ADJ pin resistors by choosing an ADJ voltage and a value for R17. R9 can then be calculated using Equation 11.

Equation 11. TPS92561 appex_R9_eq_slvscd1.gif

8.2.1.2.1.2 Calculate the Current Sense Resistor

The current sense resistor RSENSE can be calculated with Equation 12.

Equation 12. TPS92561 appex_Rsns_eq_slvscd1.gif

8.2.1.2.1.3 Calculate the SEN Pin Series Resistance

The series resistance between the SEN pin and RSENSE can be calculated by choosing a value of C12 and using Equation 13.

Equation 13. TPS92561 appex_R12_eq_slvscd1.gif

8.2.1.2.2 Calculate OVP Pin Resistors

The OVP pin resistor values can be calculated by choosing a high value for R18 (in the MΩ range) and calculating the value for R19 with Equation 14.

Equation 14. TPS92561 appex_R19_eq_slvscd1.gif

The output voltage falling voltage level for re-start can then be calculated using Equation 15.

Equation 15. TPS92561 appex_Vovhys_eq_slvscd1.gif

8.2.1.2.3 Calculate Inductor Value and Ripple Current

The inductor ripple current is based on the value of RSENSE. The ripple current can be found using Equation 16.

Equation 16. TPS92561 appex_iLpp_eq_slvscd1.gif

The input voltage where the maximum switching frequency occurs (VIN-FSW-PK) is required for calculating the inductor value and can be found using Equation 17.

Equation 17. TPS92561 appex_Vinsw_eq_slvscd1.gif

Now the inductor value can be calculated using the simplified Equation 18.

Equation 18. TPS92561 appex_L_eq_slvscd1.gif

8.2.1.2.4 Calculate the Output Capacitor Value

The minimum output capacitor required to meet the LED current ripple requirements can be found using Equation 19.

Equation 19. TPS92561 appex_cout_eq_slvscd1.gif

In this equation fL is the rectified line frequency or double the native line frequency.

8.2.2 11-W, 120-VAC Input, 225-V Output, Offline Boost Design Example

TPS92561 appex_SLVSCD1.gif Figure 18. 11 W, 120-VAC Input, 225-V Output, Offline Boost Schematic

8.2.2.1 Design Requirements

  • VIN-RMS = 120 V, 60 Hz
  • VLED = 225 V
  • ILED = 50 mA
  • RLED = 80 Ω
  • ILED(ripple) ≤ 25 mA
  • fSW-PK = 65 kHz
  • VOVP = 250 V
  • Approximate Efficiency: η = 0.9

8.2.2.2 Detailed Design Procedure

8.2.2.2.1 Set the LED Current

8.2.2.2.1.1 Calculate ADJ Pin Resistors

Calculate the ADJ pin resistors by choosing an ADJ voltage and a value for R17. Choose an ADJ voltage of 150 mV and a low value of 374 Ω for R17 to get a reasonable value for R9. R9 can then be calculated using Equation 20.

Equation 20. TPS92561 desex_R9_eq_slvscd1.gif

Choose the nearest standard value of R9 = 267kΩ.

8.2.2.2.1.2 Calculate the Current Sense Resistor

The current sense resistor RSENSE can be calculated with Equation 21.

Equation 21. TPS92561 desex_Rsns_eq_slvscd1.gif

Choose the nearest standard value of RSENSE = 1.43 Ω.

8.2.2.2.1.3 Calculate the SEN Pin Series Resistance

The series resistance between the SEN pin and RSENSE can be calculated by choosing a value of 2.2 nF for C12 and using Equation 22.

Equation 22. TPS92561 desex_R12_eq_slvscd1.gif

Choose the nearest standard value of R12 = 1.1 kΩ.

8.2.2.2.2 Calculate OVP Pin Resistors

The OVP pin resistor values can be calculated by choosing a value for R18 of 1.6MΩ and calculating the value for R19 with Equation 23.

Equation 23. TPS92561 desex_R19_eq_slvscd1.gif

Choose the nearest standard value of R19 = 7.68kΩ. The output voltage falling voltage level for re-start can then be calculated using Equation 24.

Equation 24. TPS92561 desex_Vovhys_eq_slvscd1.gif

8.2.2.2.3 Calculate Inductor Value and Ripple Current

The inductor ripple current is based on the value of RSENSE. The ripple current for this application can be found using Equation 25.

Equation 25. TPS92561 desex_iLpp_eq_slvscd1.gif

The input voltage where the maximum switching frequency occurs (VIN-FSW-PK) is required for calculating the inductor value and can be found using Equation 26.

Equation 26. TPS92561 desex_Vinsw_eq_slvscd1.gif

Now the inductor value can be calculated using the simplified Equation 27.

Equation 27. TPS92561 desex_L_eq_slvscd1.gif

Choose the next highest standard inductor value of L = 10mH.

8.2.2.2.4 Calculate the Output Capacitor Value

The minimum output capacitor required to meet 25mA LED current ripple can be found using Equation 28.

Equation 28. TPS92561 desex_cout_eq_slvscd1.gif

In this equation fL is the rectified line frequency of 120 Hz. Choose the next highest standard capacitor value of CBULK = 22µF.

8.2.2.3 Application Curve

TPS92561 C001_SLUUAU9.png Figure 19. Efficiency vs Input Voltage