SLUSF98 November 2024 TPSM84338
PRODUCTION DATA
The device is designed to be used with a wide variety of LC filters, so using as little output capacitance as possible to keep cost and size down is desired. Choose the output capacitance, COUT, with care because the output capacitance directly affects the following specifications:
The output voltage ripple is essentially composed of two parts. One is caused by the inductor current ripple going through the Equivalent Series Resistance (ESR) of the output capacitors:
The other is caused by the inductor current ripple charging and discharging the output capacitors:
where
The two components in the voltage ripple are not in phase, so the actual peak-to-peak ripple is smaller than the sum of the two peaks.
Output capacitance is usually limited by the load transient requirements rather than the output voltage ripple if the system requires tight voltage regulation with presence of large current steps and fast slew rate. When a large load step happens, output capacitors provide the required charge before the inductor current can slew up to the appropriate level. The control loop of the converter usually needs eight or more clock cycles to regulate the inductor current equal to the new load level. The output capacitance must be large enough to supply the current difference for about eight clock cycles to maintain the output voltage within the specified range. Equation 18 shows the minimum output capacitance needed for specified VOUT overshoot and undershoot.
where
For this design example, the target output ripple is 30mV. Presuppose ΔVOUT_ESR = ΔVOUT_C = 30mV and use K = 0.6. Equation 16 yields ESR no larger than 16.7mΩ and Equation 17 yields COUT no smaller than 7.5μF. For the overshoot and undershoot limitation of this design, ΔVOUT_SHOOT < 5% × VOUT = 250mV for an output current step of ΔIOUT = 2.4A with SRΔIOUT = 0.8A/μs. COUT is calculated to be no smaller than 38μF by Equation 18. In summary, the most stringent criterion for the output capacitor is 22.8μF. By considering the ceramic capacitor has DC bias derating, it can be achieved with a bank of 2 × 22μF, 35V, ceramic capacitor C3216X5R1V226M160AC in the 1206 case size.
More output capacitors can be used to improve the load transient response. Ceramic capacitors can easily meet the minimum ESR requirements. In some cases, an aluminum electrolytic capacitor can be placed in parallel with the ceramics to build up the required value of capacitance. When using a mixture of aluminum and ceramic capacitors, use the minimum recommended value of ceramics and add aluminum electrolytic capacitors as needed.
In practice, the output capacitor has the most influence on the transient response and loop phase margin. Load transient testing and bode plots are the best way to validate any given design and must always be completed before the application goes into production. In addition to the required output capacitance, a small ceramic placed on the output can reduce high frequency noise. Small case size ceramic capacitors in the range of 1nF to 100nF can help reduce spikes on the output caused by inductor and board parasitics.