JAJSMH7D April 2020 – May 2024 UCC27624
PRODUCTION DATA
The UCC27624 driver is capable of delivering 5 A of peak current to a switching power device gate (MOSFET, IGBT, SiC MOSFET, GaN FET) for a period of several-hundred nanoseconds at VDD = 12 V. High peak current is required to turn ON the device quickly. Then, to turn the device OFF, the driver is required to sink a similar amount of current to ground, which repeats at the operating switching frequency of the power device. The power dissipated in the gate driver device package depends on the following factors:
Because UCC27624 features low-quiescent currents and internal logic to eliminate any shoot-through in the output driver stage, their effect on the power dissipation within the gate driver is very small compared to the losses due to switching of the power device.
When a driver device is tested with a discrete capacitive load, calculating the power that is required from the bias supply is fairly simple. The following equation provides an example of the energy that must transfer from the bias supply to charge the capacitor.
where
There is an equal amount of energy dissipated when the capacitor is discharged. This leads to a total power loss, as shown in the following equation example.
where
With VDD = 12 V, CLOAD = 10 nF and fSW = 300 kHz, the switching power loss is calculated as follows:
The switching load presented by a power MOSFET is converted to an equivalent capacitance by examining the gate charge required to switch the device. This gate charge includes the effects of the input capacitance plus the added charge needed to swing the drain voltage of the power device as it switches between the ON and OFF states. Most manufacturers provide specifications that provide the typical and maximum gate charge, in nC, to switch the device under specified conditions. Using the gate charge Qg, the power that must dissipate when charging a capacitor is determined, which by using the equivalence Qg = CLOADVDD is shown in the following equation.
Assuming that the UCC27624 device is driving power MOSFET with 60 nC of gate charge (Qg = 60 nC at VDD = 12 V) on each output, the gate charge related power loss is calculated using the equation below.
This power PG is dissipated in the resistive elements of the circuit when the MOSFET turns on or turns off. Half of the total power is dissipated when the load capacitor is charged during turn-on, and the other half is dissipated when the load capacitor is discharged during turn-off. When no external gate resistor is employed between the driver and MOSFET/IGBT, this power is completely dissipated inside the driver package. With the use of external gate resistors, the power dissipation is shared between the internal resistance of driver and external gate resistor in accordance to the ratio of the resistances (more power dissipated in the higher resistance component). Based on this simplified analysis, the driver power dissipation during switching is calculated as follows:
where
The above equation is necessary when the external gate resistor is large enough to reduce the peak current of the driver. In addition to the above gate-charge related power dissipation, dissipation in the driver is related to the power associated with the quiescent bias current consumed by the device to bias all internal circuits such as input stage (with pullup and pulldown resistors), enable, and UVLO sections. As shown in the electrical characteristics table, the quiescent current is less than 1 mA. The power loss due to DC current consumption of the driver internal circuit can be calculated as below.
Assuming total internal current consumption to be 0.6 mA (typical) at bias voltage of 12 V, the DC power loss in the driver is:
This power loss is insignificant compared to gate charge related power dissipation calculated earlier.
With a 12-V supply, the bias current is estimated as follows, with an additional 0.6-mA overhead for the quiescent consumption:
If the gate driver is used with inductive load, then special attention should be paid to the ringing on each pin of the gate driver device. The ringing should not exceed the recommended operating rating of the pin.