SLAAEK6 June   2024 ULC1001 , ULC1001-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Acronyms
  5. 2Introduction
  6. 3Design Principles
    1. 3.1 Critical Acceleration
    2. 3.2 LCS Architecture
    3. 3.3 Design Procedure
    4. 3.4 Design of Components
      1. 3.4.1 Lens
      2. 3.4.2 Transducer
      3. 3.4.3 Thin Film
      4. 3.4.4 Glue Fixture
      5. 3.4.5 Housing
        1. 3.4.5.1 Housing Cap
        2. 3.4.5.2 Flexible Seal
        3. 3.4.5.3 Housing Base
  7. 4Fabrication Principles
    1. 4.1 Lens
    2. 4.2 Transducer
    3. 4.3 Thin Film
    4. 4.4 Glue Fixture
    5. 4.5 Housing
  8. 5Assembly Principles
    1. 5.1 Step 1: Gluing Components into Lens Cover
    2. 5.2 Step 2: Soldering of Lens Cover with Wires
    3. 5.3 Step 3: Assemble Lens Cover into Housing
  9. 6Example: CAD Drawings for Aperture = 15mm
  10. 7Resources

Critical Acceleration

Ultrasonic lens cleaning utilizes the vibration of the lens to expel the water droplets on the lens. To atomize the water droplets, the acceleration needs to be above a threshold. The threshold can be estimated by the following equation:

Equation 1. α = 0 . 34 ( σ ρ ) 1 3 ω 4 3

Where α is the critical acceleration —the minimum acceleration at which droplets are ejected from a driven surface, Mm/s2 or 106 m/s2

σ = 72 x 10-3 N/m, the surface tension of water

ρ = 1000 kg/m3, the density of water

ω is the angular frequency, krad/s

Figure 3-1 plots the critical acceleration versus frequency. A low frequency requires a low acceleration to expel the water. Therefore, designing a system that works at a relatively low frequency (20kHz - 100kHz) is preferred . For any LCS design, the goal is to create a design whose lens surface acceleration level is higher than the threshold.

 The critical acceleration to
                atomize water versus frequency Figure 3-1 The critical acceleration to atomize water versus frequency
Note:

The critical acceleration in the equation is only for water. Sticky materials such as oil and mud can have higher critical accelerations.