If failures are still observed after trying the debug procedure above, the issue is most likely on the DUT side. Most test criteria for the surge test verify the PHY is able to self-recover after a huge power injection. Reducing the noise injection to the system is the main objective. Here are some recommendations to improve the design on the DUT side:
- Solid earth ground path on the connector ground
of DUT
- Verify there is ground separation between
connector ground and digital ground to prevent huge energy injected to the
system ground
- No shorted center taps on the transformer
- Reduces crosstalk
- Reduces chance of mode
conversion
- Discrete magnetic and RJ45 connector reduces the
injection area of ESD noise, improving the transformer performance during ESD
tests
- Power supply ICs and power plane needs to be
separated from the connector ground
- Prevents any disturbance
on the power source due to the ground bounced
- Optimize layout of MDI lines to reduce the common
mode noise picked up from the surroundings, ground bounce, and other signals on
the PCB.
- Optimize PCB connector ground to provide better
ground path and minimize the effect coupled to MDI lines.