SBAA274A September   2018  – March 2023 ADS1118 , ADS1119 , ADS1120 , ADS112C04 , ADS112U04 , ADS1146 , ADS1147 , ADS1148 , ADS114S06 , ADS114S06B , ADS114S08 , ADS114S08B , ADS1219 , ADS1220 , ADS122C04 , ADS122U04 , ADS1246 , ADS1247 , ADS1248 , ADS124S06 , ADS124S08 , ADS125H02 , ADS1260 , ADS1261 , ADS1262 , ADS1263

 

  1.   A Basic Guide to Thermocouple Measurements
  2.   Trademarks
  3. 1Thermocouple Overview
    1. 1.1 Seebeck Voltage
    2. 1.2 Thermocouple Types
      1. 1.2.1 Common Thermocouple Metals
      2. 1.2.2 Thermocouple Measurement Sensitivity
        1. 1.2.2.1 Calculating Thermoelectric Voltage from Temperature
        2. 1.2.2.2 Calculating Temperature From Thermoelectric Voltage
      3. 1.2.3 Thermocouple Construction
      4. 1.2.4 Tolerance Standards
    3. 1.3 Thermocouple Measurement and Cold-Junction Compensation (CJC)
    4. 1.4 Design Notes
      1. 1.4.1 Identify the Range of Thermocouple Operation
      2. 1.4.2 Biasing the Thermocouple
      3. 1.4.3 Thermocouple Voltage Measurement
      4. 1.4.4 Cold-Junction Compensation
      5. 1.4.5 Conversion to Temperature
      6. 1.4.6 Burn-out Detection
  4. 2Thermocouple Measurement Circuits
    1. 2.1 Thermocouple Measurement With Pullup and Pulldown Bias Resistors
      1. 2.1.1 Schematic
      2. 2.1.2 Pros and Cons
      3. 2.1.3 Design Notes
      4. 2.1.4 Measurement Conversion
      5. 2.1.5 Generic Register Settings
    2. 2.2 Thermocouple Measurement With Biasing Resistors Attached to the Negative Lead
      1. 2.2.1 Schematic
      2. 2.2.2 Pros and Cons
      3. 2.2.3 Design Notes
      4. 2.2.4 Measurement Conversion
      5. 2.2.5 Generic Register Settings
    3. 2.3 Thermocouple Measurement With VBIAS for Sensor Biasing and Pullup Resistor
      1. 2.3.1 Schematic
      2. 2.3.2 Pros and Cons
      3. 2.3.3 Design Notes
      4. 2.3.4 Measurement Conversion
      5. 2.3.5 Generic Register Settings
    4. 2.4 Thermocouple Measurement With VBIAS For Sensor Biasing and BOCS
      1. 2.4.1 Schematic
      2. 2.4.2 Pros and Cons
      3. 2.4.3 Design Notes
      4. 2.4.4 Measurement Conversion
      5. 2.4.5 Generic Register Settings
    5. 2.5 Thermocouple Measurement With REFOUT Biasing and Pullup Resistor
      1. 2.5.1 Schematic
      2. 2.5.2 Pros and Cons
      3. 2.5.3 Design Notes
      4. 2.5.4 Measurement Conversion
      5. 2.5.5 Generic Register Settings
    6. 2.6 Thermocouple Measurement With REFOUT Biasing and BOCS
      1. 2.6.1 Schematic
      2. 2.6.2 Pros and Cons
      3. 2.6.3 Design Notes
      4. 2.6.4 Measurement Conversion
      5. 2.6.5 Generic Register Settings
    7. 2.7 Thermocouple Measurement With Bipolar Supplies And Ground Biasing
      1. 2.7.1 Schematic
      2. 2.7.2 Pros and Cons
      3. 2.7.3 Design Notes
      4. 2.7.4 Measurement Conversion
      5. 2.7.5 Generic Register Settings
    8. 2.8 Cold-Junction Compensation Circuits
      1. 2.8.1 RTD Cold-Junction Compensation
        1. 2.8.1.1 Schematic
          1. 2.8.1.1.1 Design Notes
          2. 2.8.1.1.2 Measurement Conversion
          3. 2.8.1.1.3 Generic Register Settings
      2. 2.8.2 Thermistor Cold-Junction Compensation
        1. 2.8.2.1 Schematic
        2. 2.8.2.2 Design Notes
        3. 2.8.2.3 Measurement Conversion
        4. 2.8.2.4 Generic Register Settings
      3. 2.8.3 Temperature Sensor Cold-Junction Compensation
        1. 2.8.3.1 Schematic
        2. 2.8.3.2 Design Notes
        3. 2.8.3.3 Measurement Conversion
        4. 2.8.3.4 Generic Register Settings
  5. 3Summary
  6. 4Revision History

1.2.3 Thermocouple Construction

Thermocouples come in several different construction types as shown in Figure 1-3. Thermocouple leads are protected by a layer of insulation and often have a protective sheath at the thermocouple junction tip to protect the sensor element.

GUID-9A47689D-CE6C-4135-A25B-CE44487C41DF-low.gifFigure 1-3 Thermocouple Construction Types

A thermocouple without a protective sheath is known as an exposed thermocouple. This allows for a small sensor, with direct heat transfer from the measured object. This type of thermocouple gives a fast sensor response.

In a grounded thermocouple, the sensor is welded to the sheath. Often this sheath is composed of metal, which also allows for heat transfer, but adds an extra protection for harsh and difficult environments. However, because the thermocouple is welded to the metal sheath, there is electrical contact. This makes the measurement susceptible to noise from ground loops.

An ungrounded thermocouple is isolated from the sheath, adding a layer of insulation between the thermocouple the measured object. This type of thermocouple has the slowest of the temperature responses because there is an isolation layer.

As mentioned, both grounded and exposed thermocouples have faster temperature responses because of the excellent heat transfer of metal contact. However, with direct metal contact there is electrical contact between the measurement circuit and anything the thermocouple contacts. This may cause ground loop problems with the measurement.

If the ground of the circuit is at a different electrical potential than the contact from the thermocouple, then the measurement circuit may be disrupted. As an example, a grounded or exposed thermocouple may contact earth ground, which may not be the same as the ADC ground. This can cause a variety of problems, including bad measurement data or even damage to the circuit. Even if the earth ground and ADC ground are identical, the thermocouple may not be in the range of the PGA. When using an exposed or grounded thermocouple, ensure that the thermocouple contact does not disrupt signal or measurement integrity.