SBAA274A September   2018  – March 2023 ADS1118 , ADS1119 , ADS1120 , ADS112C04 , ADS112U04 , ADS1146 , ADS1147 , ADS1148 , ADS114S06 , ADS114S06B , ADS114S08 , ADS114S08B , ADS1219 , ADS1220 , ADS122C04 , ADS122U04 , ADS1246 , ADS1247 , ADS1248 , ADS124S06 , ADS124S08 , ADS125H02 , ADS1260 , ADS1261 , ADS1262 , ADS1263

 

  1.   A Basic Guide to Thermocouple Measurements
  2.   Trademarks
  3. 1Thermocouple Overview
    1. 1.1 Seebeck Voltage
    2. 1.2 Thermocouple Types
      1. 1.2.1 Common Thermocouple Metals
      2. 1.2.2 Thermocouple Measurement Sensitivity
        1. 1.2.2.1 Calculating Thermoelectric Voltage from Temperature
        2. 1.2.2.2 Calculating Temperature From Thermoelectric Voltage
      3. 1.2.3 Thermocouple Construction
      4. 1.2.4 Tolerance Standards
    3. 1.3 Thermocouple Measurement and Cold-Junction Compensation (CJC)
    4. 1.4 Design Notes
      1. 1.4.1 Identify the Range of Thermocouple Operation
      2. 1.4.2 Biasing the Thermocouple
      3. 1.4.3 Thermocouple Voltage Measurement
      4. 1.4.4 Cold-Junction Compensation
      5. 1.4.5 Conversion to Temperature
      6. 1.4.6 Burn-out Detection
  4. 2Thermocouple Measurement Circuits
    1. 2.1 Thermocouple Measurement With Pullup and Pulldown Bias Resistors
      1. 2.1.1 Schematic
      2. 2.1.2 Pros and Cons
      3. 2.1.3 Design Notes
      4. 2.1.4 Measurement Conversion
      5. 2.1.5 Generic Register Settings
    2. 2.2 Thermocouple Measurement With Biasing Resistors Attached to the Negative Lead
      1. 2.2.1 Schematic
      2. 2.2.2 Pros and Cons
      3. 2.2.3 Design Notes
      4. 2.2.4 Measurement Conversion
      5. 2.2.5 Generic Register Settings
    3. 2.3 Thermocouple Measurement With VBIAS for Sensor Biasing and Pullup Resistor
      1. 2.3.1 Schematic
      2. 2.3.2 Pros and Cons
      3. 2.3.3 Design Notes
      4. 2.3.4 Measurement Conversion
      5. 2.3.5 Generic Register Settings
    4. 2.4 Thermocouple Measurement With VBIAS For Sensor Biasing and BOCS
      1. 2.4.1 Schematic
      2. 2.4.2 Pros and Cons
      3. 2.4.3 Design Notes
      4. 2.4.4 Measurement Conversion
      5. 2.4.5 Generic Register Settings
    5. 2.5 Thermocouple Measurement With REFOUT Biasing and Pullup Resistor
      1. 2.5.1 Schematic
      2. 2.5.2 Pros and Cons
      3. 2.5.3 Design Notes
      4. 2.5.4 Measurement Conversion
      5. 2.5.5 Generic Register Settings
    6. 2.6 Thermocouple Measurement With REFOUT Biasing and BOCS
      1. 2.6.1 Schematic
      2. 2.6.2 Pros and Cons
      3. 2.6.3 Design Notes
      4. 2.6.4 Measurement Conversion
      5. 2.6.5 Generic Register Settings
    7. 2.7 Thermocouple Measurement With Bipolar Supplies And Ground Biasing
      1. 2.7.1 Schematic
      2. 2.7.2 Pros and Cons
      3. 2.7.3 Design Notes
      4. 2.7.4 Measurement Conversion
      5. 2.7.5 Generic Register Settings
    8. 2.8 Cold-Junction Compensation Circuits
      1. 2.8.1 RTD Cold-Junction Compensation
        1. 2.8.1.1 Schematic
          1. 2.8.1.1.1 Design Notes
          2. 2.8.1.1.2 Measurement Conversion
          3. 2.8.1.1.3 Generic Register Settings
      2. 2.8.2 Thermistor Cold-Junction Compensation
        1. 2.8.2.1 Schematic
        2. 2.8.2.2 Design Notes
        3. 2.8.2.3 Measurement Conversion
        4. 2.8.2.4 Generic Register Settings
      3. 2.8.3 Temperature Sensor Cold-Junction Compensation
        1. 2.8.3.1 Schematic
        2. 2.8.3.2 Design Notes
        3. 2.8.3.3 Measurement Conversion
        4. 2.8.3.4 Generic Register Settings
  5. 3Summary
  6. 4Revision History

1.4.5 Conversion to Temperature

Conversion of data from the ADC requires both measurements of the thermocouple voltage and the cold-junction temperature. Often measurements of each are interleaved to ensure an accurate measurement of both. The flow diagram in Figure 1-7 shows the conversion method to determine the actual temperature of the thermocouple based on the ADC measurements.

GUID-BFD697EE-2FD7-48DB-9554-56B046621EE7-low.gifFigure 1-7 Thermocouple and Cold-Junction Measurement Conversion to Temperature

As previously mentioned the cold-junction temperature (TCJ) is first converted to a thermoelectric voltage (VCJ). This voltage is then added to the ADC measurement of the thermocouple voltage where
V = VCJ + VTC. This voltage sum is converted to temperature to determine the temperature of the thermocouple sensor.

Conversions from temperature to voltage or from voltage to temperature may be calculated though the polynomial equations explained in Section 1.2.2. Coefficients may be stored in the microcontroller to make these calculations for each ADC conversion.

An alternative to processor-intensive calculations is to use lookup tables for a simple linear interpolation of these polynomials. Temperature and voltage ranges may be evenly broken up for making conversions. Precision Thermocouple Measurement with the ADS1118 describes using lookup tables with different numbers of table entries to calculate the thermocouple temperature. Figure 1-8 shows the conversion error that can be expected from linear interpolation using a lookup table for a K-type thermocouple from 0°C to +500°C. As the number of lookup table entries exceeds 16, the improvement in accuracy become smaller and smaller.

GUID-BC8A2CD6-C337-4148-8D3A-D26C81E193B9-low.pngFigure 1-8 Comparison of Interpolation Errors Using Various Lookup Tables