SLAAEK6 June   2024 ULC1001 , ULC1001-Q1

 

  1.   1
  2.   Abstract
  3.   Trademarks
  4. 1Acronyms
  5. 2Introduction
  6. 3Design Principles
    1. 3.1 Critical Acceleration
    2. 3.2 LCS Architecture
    3. 3.3 Design Procedure
    4. 3.4 Design of Components
      1. 3.4.1 Lens
      2. 3.4.2 Transducer
      3. 3.4.3 Thin Film
      4. 3.4.4 Glue Fixture
      5. 3.4.5 Housing
        1. 3.4.5.1 Housing Cap
        2. 3.4.5.2 Flexible Seal
        3. 3.4.5.3 Housing Base
  7. 4Fabrication Principles
    1. 4.1 Lens
    2. 4.2 Transducer
    3. 4.3 Thin Film
    4. 4.4 Glue Fixture
    5. 4.5 Housing
  8. 5Assembly Principles
    1. 5.1 Step 1: Gluing Components into Lens Cover
    2. 5.2 Step 2: Soldering of Lens Cover with Wires
    3. 5.3 Step 3: Assemble Lens Cover into Housing
  9. 6Example: CAD Drawings for Aperture = 15mm
  10. 7Resources

Lens

In the camera lens cover system, the lens is a transparent piece of material that defines the physical barrier between the environment and the camera lens system. The lens vibrates in the ultrasonic frequency range with enough energy to remove contaminants (for example, rain droplets, snowflakes, mud, or dust) that can be on the lens.

For a thin flat circular lens, the resonant frequency can be estimated by the following equation:

Equation 2. f i j = λ i j 2 2 π r 2 E t 2 12 r ( 1 - ν 2 )

Where f i j is the natural frequency for the ith nodal diameter and jth nodal circle, Hz.

λ i j is the eigenvalue for the ith nodal diameter and jth nodal circle (unitless).

r is the radius of the lens, m.

E is modulus of elasticity for the cover glass material, N/m2.

t is the thickness of the cover glass, m.

r is the mass per unit area of the cover glass material, kg/m2.

ν is Poisson’s ratio for the cover glass material (unitless).

Note: Observation: The resonant frequency of the lens increases with the thickness, and decreases with the radius.

Figure 3-5 shows the mode shapes of the lens only. In the design, modes (0 1) and (0 2) are utilized for cleaning with fewer nodal points (little displacement in blue color). Also, the modes have lower resonant frequencies and therefore require smaller critical acceleration.

 Mode Shapes of Lens Only Figure 3-5 Mode Shapes of Lens Only

Material: A desirable lens material must have the following properties in the application:

  1. High bending strength. Capable of handling high stress during vibration for cleaning without cracking or breaking.
  2. High light transmittance for the wavelength of light used by the camera imaging system. For automotive, the wavelength can be infrared (IR) or visible.

The optional materials include N-BK7®, fused silica glass, Gorilla® Glass 3, polycarbonate, silicon, and so forth, and the key mechanical properties of the materials are listed in Table 3-1. TI recommends CDGM HK9LGT® for general cleaning purposes considering the favorable material properties, mature fabrication feasibility, and relatively low cost. However, a material with comparable properties can also be used.

Table 3-1 Mechanical Properties of Lens Materials
ManufacturerMaterialYoung’s Modulus (GPa)Density (kg/m3)Poisson’s Ratio
TosohFused Silica Glass N7422000.17
Corning®Gorilla® Glass 369.323900.22
CorningGorilla® Glass 576.724300.21
CovestroPolycarbonate2.3412000.38
SchottNBK7®8225100.206
CDGMHK9LGT®79.225200.211