In a flybuck application, the isolated output
power rate may be limited by the low-side sink current limit. Therefore, users must
select design parameters elaborately to promote the isolated power rate. The key
factors affecting the negative primary winding peak current are Dmax,
N2/N1, N3/N1, and the output
current. The following tips are for trying to keep the margin:
- Select a reasonable range of duty cycle. TI recommends a duty cycle ranging from 20% to 50% in most cases. Users can reduce Dmax by setting a lower primary voltage or increasing the minimum input voltage to increase the negative current margin.
- Minimize the leakage inductance. Leakage inductance is a crucial factor determining the ramp rate of the current in the secondary winding which charges the output capacitor. A nominal amount of leakage is within 1% of primary inductance.
- Pick the correct turns ratio. A lower turns ratio (isolated side to non-isolated side) results in a lower reflected current in the primary winding.
- Raise the non-isolated output power, which will reduce the negative winding peak current.
- Reduce the isolated output power. This is the most direct way to lower the level of the negative current.